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SS
Ankleshwar, Gujarat, India
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Chemical Machinery & Plant #3782812

Simple Distillation Unit

  • sizes 20, 50, 100, 200, & 300 Ltr.

It consists of a vessel mounted in a heating bath and fitted with a condenser for condensing the fumes. Receiver with drain valve can be added for receiving the condensate. The unit is available in vessel sizes of 20, 50, 100, 200, & 300 Ltr.and is suitable for operation under atmospheric pressure and full vacuum.

 

 

Optional items
  • Heating mantle instead of jacketed heating/cooling bath.
  • Flush bottom valve instead of the simple drain valve.
  • Cylindrical vessel instead of the spherical vessel.
  •  SIGFOLDI-JACKET ™ vessel instead of the spherical vessel without heating bath and heating mantle.

Reactor
Cap. Ltr.
Bath KW Vapour Line Condenser M 2 Reference
10 L 2 50 DN 0.2 SFSDU 10
20 L 3 80 DN 0.35 SFSDU 20
50 L 4.5 100 DN 0.5 SFSDU 50
100 L 6 150 DN 1.5 SFSDU 100
200 L 9 150 DN 1.5 SFSDU 200
300 L 10.5 225 DN 2.5 SFSDU 300

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Reaction Distillation Unit

The unit has been designed to suit the customers requirement of a combination of versatile reaction/distillation or combination for pilot plant work.

This has a flexibility of working at atmospheric pressure as well as under vacuum.

The typical unit has a reaction vessel fitted with a metal heating/cooling bath having a facility for heating and cooling bath by means of heating/cooling Fluids as a media.

The Standard system is equipped with stirrer heaving mechanical seal, a packed column on the side neck of the vessel, reflux divider, coil type condenser and or receiver system having a product, cooler, vent, drain and vacuum valves, Option of speed variation by mechanical variator or electronic variator can be provided.

The receiver system is equipped with product cooler. Vent/vacuum valve and drain valve.

The above unit are available in 10 Ltr., 20 Ltr., 50Ltr., 100 Ltr., 200 Ltr. & 300Ltr capacity with a spherical reactor.

Optional Items
  • Heating mantle instead of jacketed heating / cooling bath.
  • Simple drain Valve instead of the flush bottom valve.
  • MS PTFE lined stirrer instead of glass stirrer.
  • Variable frequency drives for variable speed.
  • Cylindrical vessel instead of the spherical vessel. TM
  • SIGFOLDI-JACKET vessel instead of a spherical vessel without heating bath and heating mantle.

Reactor Capacity

  Bath KW Addition Vessel Vapour Line Condenser
HTA M 2
Cooler
HTA M2
Receiver Size Reference
10 L 2 2 L 50 DN 0.2 0.1 2L, 2L SFFRU 10
20 L 3 2 L 80 DN 0.35 0.1 2L, 5L SFFRU 20
50 L 4.5 5 L 100 DN 0.5 0.2 5L, 10L SFFRU 50
100 L 6 10 L 150 DN 1.5 0.35 10L, 20L SFFRU 100
200 L 9 20 L 150 DN 1.5 0.35 10L, 20L SFFRU 200
300 L 10.5 20 L 225 DN 2.5 0.5 20L, 20L SFFRU 300


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Fractional Distillation Unit

This unit is typically used for only distillation and fractionation under vacuum or at atmospheric pressure. The typical unit has distillation vessel fitted with a metal heating / cooling bath and with a packed column above reflux divider and coil condensers below are fitted on the packed column. Condensed material is either taken back to the vessel or to the receiver via product cooler.

The above units are available in 10 Ltr., 20 Ltr., 50 Ltr., 100 Ltr., & 200 Ltr.

 

Optional Items
  • Heating mantle instead of jacketed heating / cooling bath.
  • Simple drain valve instead of the flush bottom valve.
  • Cylindrical vessel instead of the spherical vessel.
  • SIGFOLDI-JACKET ® vessel instead of a spherical vessel without heating bath and heating mantle.

Reactor Capacity Bath KW Addition Vessel Vapour Line Condenser
HTA M2
Cooler
HTA M2
Receiver Size Reference
10 L 2 2 L 50 DN 0.2 0.1 2L, 2L SFFDU 10
20 L 3 2 L 80 DN 0.35 0.1 2L, 5L SFFDU20
50 L 4.5 5 L 100 DN 0.5 0.2 5L, 10L SFFDU 50
100 L 6 10 L 150 DN 1.5 0.35 10L, 20L SFFDU 100
200 L 9 20 L 150 DN 1.5 0.35 10L, 20L SFFDU 200
300 L 10.5 20 L 225 DN 2.5 0.5 20L, 20L SFFDU 300


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Hcl Gas Adiabatic Absorbers

Hydrogen Chloride gas produced as a by product can be economically processed into Hydro Chloric Acid by simple Absorption Adiabatic Absorption is the most effective means of production of Hydro Chloric Acid solution. Under normal operating conditions Hydro Chloric Acid Solution of 30% 31% strength can be obtained.

These absorbers operate, as the name implies, without any heat input into the reaction zone.

The gas loading should in no case fall below 50% of the design maximum for adiabatic absorption column to be most effective means of absorption.

In this process HCL Gas is absorbed by fresh water flowing down the column . The heat generated by this reaction vapourises approximately 30% of the water that rises to the head of the column with non soluble components of the gas stream.

Hydrogen Chloride streams containing air, water vapour & non condensable are condensed / absorbed within the column and are returned together with the make up water to the bottom of the column through several packed sections and are passed through heat exchangers for dissicipatcing the heat of absorption before storage. The acid out let temperature is 45 C to 50.

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Bromine Recovery Plant

Bromine being a highly reactive material, finds wide application in many chemical industries like: Organic Intermediates, Dyestuffs, Agro chemicals, Fire Retardants etc. During Bromingation not more than half the bromine added ends up in the reaction. The rest being rejected discarded as bromides Bromides generally are NaBr (Sodium Bromide)KBr (Potassium Bromide)HBr (Hydrogen Bromide)Sea Bitterns (Magnesium Bromide)We can get Bromine in crude form from any of the Bromides above in our Bromine Recovery Plants. This crude Bromine is then distilled to get Bromine of purity 99.50%. We manufacture Bromine Recovery Plants having the capacity of handling large amounts of Bromides. We can also give system for Bromine Recovery from Sea Bitterns
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Falling Film Absorber

The Falling Film Absorber are typical Heat Exchangers with weir tube arrangement at the top which is always Vertically Mounted.

A co current flow of gas & absorbent liquid flows down through the tubes each tube functioning as an individual heat exchanger. The Heat of absorption released is removed by the cooling water flowing in the shell side of the falling film unit. There by affecting gas absorption at lower temperatures and enabling a higher absorption rate.

Objectives :
  • To separate gas Mixtures as required by the process
  • To purify a component of a gas Mixture
  • To remove harmful gases from waste Gases
  • To recover valuable components from waste gases
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KILO LAB (REACTION / DISTILLATION UNIT) DESIGN

Reaction systems are developed to fulfil the actual needs of chemical and pharma industry. Sigma Reactors are built for batch and semi batch operation mode, with perfectly matched components and quality materials. Conforming to GMP / FDA Guidelines and Explosion proof installations.

Applications

Glass Single Wall, Glass Double Wall, Glass Triple Wall Reactor, Glass Reactor with SS Jacket, Glass Lined Reactor with Glass top and Glass Lined Reactor

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Bromine Recovery Plants From Bromides And Sea Bitterns

Bromine being a highly reactive material, finds wide application in many chemical industries like: Organic Intermediates, Dyestuffs, Agro chemicals, Fire Retardants etc.

During Bromingation not more than half the bromine added ends up in the reaction. The rest being rejected / discarded as bromides Bromides generally are

  • NaBr (Sodium Bromide)
  • KBr (Potassium Bromide)
  • HBr (Hydrogen Bromide)
  • Sea Bitterns (Magnesium Bromide)

We can get Bromine in crude form from any of the Bromides above in our Bromine Recovery Plants. This crude Bromine is then distilled to get Bromine of purity 99.50%.

We manufacture Bromine Recovery Plants having the capacity of handling large amounts of Bromides. We can also give system for Bromine Recovery from Sea Bitterns.

Salient Features:
  • Zero Bromine Vapour loss to atmosphere.
  • Yield: Pure Bromine of 99.50% assay.
  • Pure Bromine of 90% Recovery
  • Chlorine consumption is 0.3 0.6 Kgs (w/w) per kg of Bromine Recovered.
  • Bromine Recovery Plants are available in 1 TPD to / 3 TPD etc. capacities
View Complete Details
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Manufacturer of Chemical Machinery & Plant from Ankleshwar, Gujarat by Sigma Scientific Glass Pvt. Ltd.
Post Buy Requirement
SS

Sigma Scientific Glass Pvt. Ltd.

Add Review

Our Products

  1. Chemical Machinery & Plant 9 Products available
  2. Laboratory Equipments 4 Products available
  3. Chemical Reactors & Process Tanks 3 Products available
  4. Heat Exchangers 3 Products available
  5. Evaporators & Dryers 3 Products available
  6. Filters

    2 Products available
  7. Cleaning Wipes & Liquids

    2 Products available
  8. Oil Plant And Extraction Machinery

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  9. Laboratory Apparatus

    1 Products available
  10. Winter Jackets

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  11. Others Products 10 Products available

Chemical Machinery & Plant

Our product range contains a wide range of Simple Distillation Unit, Reaction Distillation Unit, Fractional Distillation Unit, Hcl Gas Adiabatic Absorbers and Bromine Recovery Plant

Simple Distillation Unit

  • sizes 20, 50, 100, 200, & 300 Ltr.

It consists of a vessel mounted in a heating bath and fitted with a condenser for condensing the fumes. Receiver with drain valve can be added for receiving the condensate. The unit is available in vessel sizes of 20, 50, 100, 200, & 300 Ltr.and is suitable for operation under atmospheric pressure and full vacuum.

 

 

Optional items
  • Heating mantle instead of jacketed heating/cooling bath.
  • Flush bottom valve instead of the simple drain valve.
  • Cylindrical vessel instead of the spherical vessel.
  •  SIGFOLDI-JACKET ™ vessel instead of the spherical vessel without heating bath and heating mantle.

Reactor
Cap. Ltr.
Bath KW Vapour Line Condenser M 2 Reference
10 L 2 50 DN 0.2 SFSDU 10
20 L 3 80 DN 0.35 SFSDU 20
50 L 4.5 100 DN 0.5 SFSDU 50
100 L 6 150 DN 1.5 SFSDU 100
200 L 9 150 DN 1.5 SFSDU 200
300 L 10.5 225 DN 2.5 SFSDU 300

View Complete Details

Reaction Distillation Unit

The unit has been designed to suit the customers requirement of a combination of versatile reaction/distillation or combination for pilot plant work.

This has a flexibility of working at atmospheric pressure as well as under vacuum.

The typical unit has a reaction vessel fitted with a metal heating/cooling bath having a facility for heating and cooling bath by means of heating/cooling Fluids as a media.

The Standard system is equipped with stirrer heaving mechanical seal, a packed column on the side neck of the vessel, reflux divider, coil type condenser and or receiver system having a product, cooler, vent, drain and vacuum valves, Option of speed variation by mechanical variator or electronic variator can be provided.

The receiver system is equipped with product cooler. Vent/vacuum valve and drain valve.

The above unit are available in 10 Ltr., 20 Ltr., 50Ltr., 100 Ltr., 200 Ltr. & 300Ltr capacity with a spherical reactor.

Optional Items
  • Heating mantle instead of jacketed heating / cooling bath.
  • Simple drain Valve instead of the flush bottom valve.
  • MS PTFE lined stirrer instead of glass stirrer.
  • Variable frequency drives for variable speed.
  • Cylindrical vessel instead of the spherical vessel. TM
  • SIGFOLDI-JACKET vessel instead of a spherical vessel without heating bath and heating mantle.

Reactor Capacity

  Bath KW Addition Vessel Vapour Line Condenser
HTA M 2
Cooler
HTA M2
Receiver Size Reference
10 L 2 2 L 50 DN 0.2 0.1 2L, 2L SFFRU 10
20 L 3 2 L 80 DN 0.35 0.1 2L, 5L SFFRU 20
50 L 4.5 5 L 100 DN 0.5 0.2 5L, 10L SFFRU 50
100 L 6 10 L 150 DN 1.5 0.35 10L, 20L SFFRU 100
200 L 9 20 L 150 DN 1.5 0.35 10L, 20L SFFRU 200
300 L 10.5 20 L 225 DN 2.5 0.5 20L, 20L SFFRU 300


View Complete Details

Fractional Distillation Unit

This unit is typically used for only distillation and fractionation under vacuum or at atmospheric pressure. The typical unit has distillation vessel fitted with a metal heating / cooling bath and with a packed column above reflux divider and coil condensers below are fitted on the packed column. Condensed material is either taken back to the vessel or to the receiver via product cooler.

The above units are available in 10 Ltr., 20 Ltr., 50 Ltr., 100 Ltr., & 200 Ltr.

 

Optional Items
  • Heating mantle instead of jacketed heating / cooling bath.
  • Simple drain valve instead of the flush bottom valve.
  • Cylindrical vessel instead of the spherical vessel.
  • SIGFOLDI-JACKET ® vessel instead of a spherical vessel without heating bath and heating mantle.

Reactor Capacity Bath KW Addition Vessel Vapour Line Condenser
HTA M2
Cooler
HTA M2
Receiver Size Reference
10 L 2 2 L 50 DN 0.2 0.1 2L, 2L SFFDU 10
20 L 3 2 L 80 DN 0.35 0.1 2L, 5L SFFDU20
50 L 4.5 5 L 100 DN 0.5 0.2 5L, 10L SFFDU 50
100 L 6 10 L 150 DN 1.5 0.35 10L, 20L SFFDU 100
200 L 9 20 L 150 DN 1.5 0.35 10L, 20L SFFDU 200
300 L 10.5 20 L 225 DN 2.5 0.5 20L, 20L SFFDU 300


View Complete Details

Hcl Gas Adiabatic Absorbers

Hydrogen Chloride gas produced as a by product can be economically processed into Hydro Chloric Acid by simple Absorption Adiabatic Absorption is the most effective means of production of Hydro Chloric Acid solution. Under normal operating conditions Hydro Chloric Acid Solution of 30% 31% strength can be obtained.

These absorbers operate, as the name implies, without any heat input into the reaction zone.

The gas loading should in no case fall below 50% of the design maximum for adiabatic absorption column to be most effective means of absorption.

In this process HCL Gas is absorbed by fresh water flowing down the column . The heat generated by this reaction vapourises approximately 30% of the water that rises to the head of the column with non soluble components of the gas stream.

Hydrogen Chloride streams containing air, water vapour & non condensable are condensed / absorbed within the column and are returned together with the make up water to the bottom of the column through several packed sections and are passed through heat exchangers for dissicipatcing the heat of absorption before storage. The acid out let temperature is 45 C to 50.

View Complete Details

Bromine Recovery Plant

Bromine being a highly reactive material, finds wide application in many chemical industries like: Organic Intermediates, Dyestuffs, Agro chemicals, Fire Retardants etc. During Bromingation not more than half the bromine added ends up in the reaction. The rest being rejected discarded as bromides Bromides generally are NaBr (Sodium Bromide)KBr (Potassium Bromide)HBr (Hydrogen Bromide)Sea Bitterns (Magnesium Bromide)We can get Bromine in crude form from any of the Bromides above in our Bromine Recovery Plants. This crude Bromine is then distilled to get Bromine of purity 99.50%. We manufacture Bromine Recovery Plants having the capacity of handling large amounts of Bromides. We can also give system for Bromine Recovery from Sea Bitterns
View Complete Details

Falling Film Absorber

The Falling Film Absorber are typical Heat Exchangers with weir tube arrangement at the top which is always Vertically Mounted.

A co current flow of gas & absorbent liquid flows down through the tubes each tube functioning as an individual heat exchanger. The Heat of absorption released is removed by the cooling water flowing in the shell side of the falling film unit. There by affecting gas absorption at lower temperatures and enabling a higher absorption rate.

Objectives :
  • To separate gas Mixtures as required by the process
  • To purify a component of a gas Mixture
  • To remove harmful gases from waste Gases
  • To recover valuable components from waste gases
View Complete Details

KILO LAB (REACTION / DISTILLATION UNIT) DESIGN

Reaction systems are developed to fulfil the actual needs of chemical and pharma industry. Sigma Reactors are built for batch and semi batch operation mode, with perfectly matched components and quality materials. Conforming to GMP / FDA Guidelines and Explosion proof installations.

Applications

Glass Single Wall, Glass Double Wall, Glass Triple Wall Reactor, Glass Reactor with SS Jacket, Glass Lined Reactor with Glass top and Glass Lined Reactor

View Complete Details

Bromine Recovery Plants From Bromides And Sea Bitterns

Bromine being a highly reactive material, finds wide application in many chemical industries like: Organic Intermediates, Dyestuffs, Agro chemicals, Fire Retardants etc.

During Bromingation not more than half the bromine added ends up in the reaction. The rest being rejected / discarded as bromides Bromides generally are

  • NaBr (Sodium Bromide)
  • KBr (Potassium Bromide)
  • HBr (Hydrogen Bromide)
  • Sea Bitterns (Magnesium Bromide)

We can get Bromine in crude form from any of the Bromides above in our Bromine Recovery Plants. This crude Bromine is then distilled to get Bromine of purity 99.50%.

We manufacture Bromine Recovery Plants having the capacity of handling large amounts of Bromides. We can also give system for Bromine Recovery from Sea Bitterns.

Salient Features:
  • Zero Bromine Vapour loss to atmosphere.
  • Yield: Pure Bromine of 99.50% assay.
  • Pure Bromine of 90% Recovery
  • Chlorine consumption is 0.3 0.6 Kgs (w/w) per kg of Bromine Recovered.
  • Bromine Recovery Plants are available in 1 TPD to / 3 TPD etc. capacities
View Complete Details
Tell Us What are you looking for? Will call you back

Contact Us