Sigma Dairy Research & Development Ahmedabad, Gujarat

Automatic Cup Filling Machine / Dahi Cup Filling Machine / Curd Cup Filing Machine

The machine offered is suitable for filling any flow able liquid specially the products like lassi, milk, juice, water & non-carbonated beverage.

SALIENT FEATURES DAHI CUP FILLING MACHINE:-

• No cup no lid
• No cup no fills
• PLC based controls with MMI for controls & production details
• No lid no seal
• 2000 Cups / Hr.
• Cup conveyor for cup unloading

Taj Ice-Cream Cup & Cone Filling Machine:

Item Code: VCFM-200-PLC

Our filling machine can fill varieties of Ice Creamsuch as plain or with Ingredients or with Ripple using required attachmentsoffered with the machine.

Output:

Minimum 1500 Cups / Cones per Hour of 100 mlsuitable for150 liter / hour freezerMaximum 3000 Cups / Cones per Hour of 100 mlsuitable for 200 liter / hour freezerAll contact parts are of SS-304 or food gradeMaterial

Model VCFM-200-PLC is fully automatic machine having following operations:

• Dispensing of cups automatic. (Dispensing of cones manually)
• Cone expansion
• Chocolate spray in biscuit cones
• Filling of ice-cream into cups / cones
• Top filling with chocolate or fruit syrup
• Dry nut sprinkling
• Card board lid dispenser
• Closing of cones
• Ejecting of the finished cones or cups

Advantage of PLC:

Important feature of plc is that automatic shiftregister function i.e. no cone no lid, hence we can save raw material &compressed air too

Technical Data:

• Filling quantity: 50 ml minimum and up to 200 ml
• Speed variation: ac frequency drive
• PLC make: Siemens make plc
• Machine output: up to 2000 cups/cones per hour
• Round cup: max. dia = 80 mm, height = 75 mm
• Round cone: max. dia = 60 mm, height = 150 mm
• Power requirement: 0.5 hp motor, cycle: 50 htz, 440 volt, 3 phase
• Air supply: 1000 liter/minute at 6 kg

Note:

• All the pneumatic components are pneumax / SMC make only.
• Air compressor will not to be supply with machine.
• Dry and moisture free air required for machine.
• The design & specifications of the machine.
• Illustrated herein are subject to change without notice.

Taj Pasteurizing Vat:

An awesome piece of machinery, The Taj Pasteurizer is designed from state of - art equipment and offers solutions for all yours needs. Its commitment is true and efficiency is cent per cent. Created to last, this piece of engineering brilliance has options to suit all needs.

• Comes in configurations of 200, 350, 600 and till 10000 Litres. Other configurations available on demand.
• Tank triple walled and rounded.
• Whole tank is fabricated from 304, 8% Nickel food grade quality Jindal make stainless steel.
• Reduction Italian, Imported gear box and electric motor fitted on top.
• Equipped with three systems electric heater system, LPG gas system and steam operated system
• Easy to operate and can be cleaned manually
• In case of power failure, tank temperature remains stable for long time, Because of glycol layer jacket.
• Has stainless steel adjustable legs
• Tanks are insulated with puff.
• Folding lid of pasteurizing vat is easy to open.
• Tank is insulated with glass wool.

Taj Homogenizer (Double Stage):

• Homogenizer is essential for emulsifying one liquid into another or uniformly dispersing solid particles throughout a liquid to improve consistency, stability, shelf life, flavour and a host of other important product qualities such as:
• Homogenizer Milk, Ice Cream mix, fruit juice, Ketchup, Mango Pulp Etc.
• Available in capacities of 100, 200, 500, 1000 and till 10000 Liters.
• Comes with three pistons for efficient functioning.
• All parts of head fabricated in Stainless Steel (Food Grade).
• Valves of head are stellite material / tungsten carbide material.
• Comes with a pressure gauge of 6000 psi (Diaphragm Type).
• Liquid whirling homogenizing head so designed as to provide maximum homogenizing effect.
• Counter shaft driven by electric motor or Gear type.
• Easy to clean just by circulation of chemical cleaning liquid / water as dismantling of head not required.
• Extremely easy to operate, user friendly and has wide variety of applications.
• Milk filter and transfer pumps supplied as optional accessories.
• Ultimate in efficient performance and versallity.

Taj Bulk Milk Cooler:

We are one of the trusted manufacturers and suppliers of Bulk Milk Cooler (DX). Constructed using stainless steel, these commercial coolers are used to cool the milk temperature from ambient to 4 C. Designed in line with the industrial standards, these coolers increase the product life and eliminates the bacterial growth. These milk chillers are perfect to control temperature in accordance with exact requirement. Coolers are available in various capacities ranging from 500 liters to 5000 liters.

We manufacture complete dahi plant to pasteurize milk to produce dahi in cups, jars and pouch.

Dahi: Fermented milk products are very popular in India and are consumed by large population. Indian Curd (Dahi) is of these products. For making this the Filtered, standardized, homogenized and pasteurized milk is cooled to 22-25C and then culture is inoculated to milk. The inoculated milk is then packed in cups and kept for incubation 16-18 hours to incubation chamber/room. Yogurt: Yogurt is one of the most popular fermented dairy products for its wide variety of flavors and fruits that are added to it. Different forms of yogurt are available in the market like stirred, set, frozen and liquid yogurt. The flavor of yogurt irrespective of the type is the same since the main flavor compound is acetaldehyde. The fat content in yogurt may vary from 0.5 to 5% and the total solids from 9 to 20%. According to FAO / WHO code and principles the minimum SNF of milk should be 8.2 percent.

Taj Paneer Production Plant:

We are offering Paneer Making Machine, which is widely demanded in agro industry. These machines are available in various production capacities, sizes, weights and models as per clients requirements

We manufacture turnkey projects to produce paneer from pasteurized paneer.

• Paneer Coagulation vat
• Hoop filling vat
• Paneer cooling vat
• Paneer Hoops
• Paneer pressing system

Taj Heat Exchanger:

Plate Heat Exchangers have become effective modern method of cooling or heating flowing liquids through the method of conduction. The application of the Plate Heat Exchangers is basically cooling the hotter liquid or heating the cooler liquid.

The heat transfer plates are thin sheets having corrugations and patterns which increase the surface area of the plate hereby increasing the efficiency of heat transfer through conduction. The liquid is prevented from flowing sideways by thick gaskets which seals the PHE and also directs the liquid to flow in the appropriate alternate channel. The plates are supported and aligned by the guide bars and tightened by bolts between stationary and pressure frame. The equipment can adjust the number of plates to meet the heat duty.

Taj filterPump:

We offer a wide assortment of SS centrifugal pumps, which are extensively used in various engineering, fluid based and other industries for transporting of milk, juice, water, chemicals etc. Fabricated using high grade stainless steel, these pumps are acknowledged for high durability and flexibility. Innovatively designed, these pumps ensure trouble free performance and energy efficiency.

These pumps are stainless steel centrifugal mono bloc and bare pumps (coupled).These pumps are made from SS-304 or SS-316 sheet. The pumps are precisely fabricated.

Taj Ageing Vat:

This highly sophisticated equipment in manufactured at our well - Equipped manufacturing set - up under the supervision of our adept technocrats.

Path Breaking Features of the Taj Ageing Vat:

• Stores milk or ice cream mix at maintained temperatures 4C for specific time
• Comes in configurations of 200, 350, 600 and till 10000 Litres. Other configurations available on demand.
• Tank triple walled and rounded.
• Whole tank is fabricated from 304, 8% Nickel food grade quality Jindal make stainless steel.
• Reduction Italian, Imported gear box and electric motor fitted on top.
• Agitator and digital / dial temperature meter extremely effective.
• Folding lid of tank easy to open.
• Easy to operate and can be cleaned manually
• In case of power failure, tank temperature remains stable for long time, Because of glycol layer jacket.
• Has stainless steel adjustable legs.
• Tanks are insulated with puff.
• Tank operated by a separate condensing unit (refrigeration system) or water chiller system

Taj Hardening Tunnel:

We offer Hardener Tunnel:

• Specially designed arrangement to hard candy & ice-cream in very short time
• Robust & elegant aesthetically design.
• Efficient refrigeration system & chambers maintain a temperature even at working time.
• Automatically control of temperature defrosts system by especially programmable temperature controller.
• High density puff insulation with outer & inner cover in S. S

• Hardener Deep Freezer Static Type
• Hardener Forced Draft Type / Tunnel Type.
• Blast Freezer.

Taj Candy Production Plant:

The Candy Making Plant offered by us is used for the manufacturing of fruit based; milk based and center filling candies. Manufactured in compliance with set industrial standards using tested quality raw material, this machine is capable of delivering high volume of production output at extremely fast speed thus providing cost advantage to our client.

Taj CIP (Clean In Place) System:

CIP means cleaning of all sanitary pipelines by circulation, from design and fabrication to installation and start-up, Taj Sigma offers a wide range of Clean-In-Place (CIP) systems, CIP tanks and CIP units to reduce cleaning time and costs. We can apply a CIP system to single and multiple tank systems, with or without a common base. We also design and fabricate custom CIP systems, CIP tanks and CIP units based on your unique specifications.

CIP cleaning may consist of soda ash, caustic soda, sodium met silicate, complex phosphates and a lot foaming surfactant. Sufficient hypo chlorine solution may be added to produce 25-50 ppm of available chlorine.

Taj Sigma provides multiple CIP design options:

• Automatic CIP
• Semi-Automatic CIP
• Manual CIP

Taj Steam Jacketed Kettles:

The steam jacketed kettle is mounted on a mild steel stand with tilting arrangement through worm gear/pinion. Jacket and pan is made of 10/10 s.w.g. stainless steel. The kettles are 2/3 jacketed for maximum steam utilization and efficiency. Our steam jacketed kettles are complete with pressure gauge, safety valve and steam trap.

Taj Hot Water Generation System:

For supply of hot water at precise temperature used for heating of milk, cream, juice, sugar syrup, beer, wine, chemical solution, swimming pool & hotwater supply to hotel and hospital. By using steam as indirect heating media with manual steam control.

We offer a wide assortment of SS centrifugal pumps, which are extensively used in various engineering, fluid based and other industries for transporting of milk, juice, water, chemicals etc. Fabricated using high grade stainless steel, these pumps are acknowledged for high durability and flexibility. Innovatively designed, these pumps ensure trouble free performance and energy efficiency. These pumps are stainless steel centrifugal mono bloc and bare pumps (coupled).These pumps are made from SS-304 or SS-316 sheet. The pumps are precisely fabricated.