shubhamudyog

Bhosari, Pune, Maharashtra

The SU series is a reverse flue, three pass, water tube design steam boiler. Itgives quick steam output within 4 minutes from cold start. The combustion chamber and the smoke passages are accurately designed, which ensures that combustion occurs perfectly. It does not require any qualified boiler attendant. It is ideal for small and medium sized plants, where average steam pressure (10 Bar) is required. Units can also be designed for higher pressures.
Salient Features of the SU - Oil/Gas Fired, 3 Pass, Water Tube Coil Type Steam Boilers are

• Reverse flue design
• Single coil for easy maintenance
• Larger pipe diameters
• Improved efficiency
• Instant steam generation

The SU series is also available in horizontal designs, with options of imported burners. Complete skid mounted units can also be offered. The feed water tank, water softener and fuel tank are mounted on one skid.
Units are manufactured in non-1BR designs upto 850 kgs/hr and in IBR certified models of 1000 kgs/hr and above. We also offer coil type steam boilers up to capacities of 3TPH with

Steam boilers in the output range of 200 to 600 kg/hr are manufactured in tree-pass smoke-tube, dry back compact shell type configuration and designed in conformity with SIB/Class 1 IBR codes. These boilers are fitted with FD/ID combustion & hinged refractory doors for ease of operation & maintenance making them quite compact and efficient packaged machines.

Salient Features of the SU - Solid Fuel, Oil/Gas Fired, 3 Pass, Shell Type, Flue Tube Steam Boilers are

• 3 pass compact steam boiler built as per IBR
• Easy to operate and maintain with low power consumption
• Hinged doors for quick cleaning of smoke tubes
• Fitted with necessary controls and safety for trouble-free operation
• Sufficient water/steam volume for steady steam output

Shell Type Flue Tube Steam Boiler is a horizontal shell type integral furnace, flue tube, multi fuel fired steam boiler. Capacities available are from 500Kgs/hrupto 3 Tonnes/hr steam in single furnace design and upto 6 Tonnes/hr steam in double furnace design. Units are designed as per Indian Boiler Regulations. It can be used on various fuels such as coal, lignite, Oil/Gas, wood & bagasse pellets. Fluidized bed combustion system is supplied to burn fuels such as rice husk and saw dust.An induced draft fan is provided for proper combustion and balanced draft in the combustion chamber.High Thermal efficiency is achieved by using a large furnace, an efficient burning system and correct heat release rate between radiant and convective sections.Boilers are designed to ensure uniform distribution of thermal and mechanical stresses in heat transfer surfaces.
Salient Features of the SU - Multi Fuel Fired, 3 Pass, Shell Type, Flue Tube Steam Boilers are

• Minimum space required due to compact design
• Fast start-up, erection & commissioning
• Very easy to operate & maintain
• Low power consumption
• Hinged doors for easy inspection & maintenance of boiler

The SU series combines the benefits of a watertube furnace along with a multipassfiretube steaming chamber. This results into higher heat transfer area , hence increasing efficiency as compared to conventional solid fuel fired steam boilers. High efficiency is achieved by properly utilizing the fuels radiant heat in the water cooled furnace and the shell type steaming chamber.The SU series units are built in accordance with the stringent Indian Boiler Regulations. Each unit is independently tested and inspected by the boiler inspector in various stages, which ensures a good quality product. Various fuels can be burnt in the SU series units, like coal, wood agrowaste, rice husk & saw dust. It can also be used to fire various gaseous and liquid fuels.It is ideally used where steam is required at high pressures. It can be coupled to a steam turbine to generate power.
Salient Features of the SU - Smoke Cum Water Tube External Furnace Steam Boilers are

• Reliable & robust construction
• Large furnace volume for high combustion efficiency
• Low heat release rates
• Available with manual as well as automatic firing options for various fuels
• Easy to operate and maintain

• Agro Industries
• Chemical & Petrochemical Industry
• Food & Beverages
• Laundry & Dry Cleaning
• Textile
• Concrete Blocks Curing
• Dairy
• Drugs & Pharmaceuticals
• Batteries
• Coir
• Engineering
• Educational Institutes
• Electric Cables
• Hotels, Hospitals
• Leather
• Paper/ Packaging/ Plywood/ Thermocole
• Research & Development
• Tea/ Tobacco/ Timber/ Wood/ Toys/ Wool/ Silk

High performance elevated temperature Hot Oil Heaters for- process heating applications at !ow operating pressure. Designed with field- proven safety features, these heaters provide round the clock, trouble-free process heating in a wide variety of industrial application.At high "temperature, water and steam requires a corresponding high operating pressure. Establishing this with water and steam can be very difficult and expensive.In thermic fluid heaters a thermal oil is wed instead as the heat carrier operating at low pressure to deliver 300C temperature. In comparison water and steam, would require a pressure of 85 bar to obtain this temperature.The SU-Series thermic fluid heaters are thermodynamically optimized and are characterized by high efficiency & excellent heat transfer to the thermic fluid. The combustion chambers are generously dimensioned & are sufficiently long. The flame can thus burn fully & the emission values remain very low for ail fuel types.

Salient Features of the SU Series - Oil/Gas Fired Thermic Fluid Heaters are

• Large heating surface area hence higher efficiency
• Hinged front door for easy cleaning and inspection
• Rugged construction
• Maximum running reliability

Advantages of using Thermic Fluid Heaters Over Steam Boilers

• High temperature up to 300C at low pressure of I to 3 bar
• No equipment for pre-treatment of boiler feed wafer
• No heat loss due to hot condensate and flash steam discharge
• No risk of corrosion
• Low maintenance costs
• Easy to operate (does not require a steam boiler certified operator)

SU series heaters are compact, vertical, factory-assembled fired equipment for high temp, closed loop thermal oil process heat applications. Synthetic or mineral based thermal oils having stable properties over a wide temp range of 10 to 300C are used as heating medium at comparatively [ow operating pressure of 3-4 kg/ cm.SU series TF Heaters are fitted with indigenous pre-heated air burners in three-pass combustion system to improve thermal efficiency. These heaters are fitted with standardized components and are quite simple to operate and maintain. A large number of options, such as choice of fuel, addition of standby TF pump, sizing of de-aerator tank are available to users to meet their process needs.

Larger, more efficient 4-pass designs are manufactured in capacity range of 400, 000 to 4, 000, 000 kcal/hr, in which the heat exchanger is split in two vertical sections; the radiant section installed above the furnace & the convection section installed next to it and connected with a refractory lined flue duct. Although, this design takes up a large floor space, it is more efficient and well planned for thermal expansion.The vertical design with integral furnace assures rated output on any sold fuel like coal, wood & bagasse. The well-planned design of the SU-Series ensures thermal expansion with low stress.

Salient Features of the SU Series - 4 Pass Solid Fuel Fired Thermic Fluid Heaters are

• Low operating cost
• Reliable operation
• Safety against low thermic fluid flow
• Precise thermic fluid temperature control

• Agro Industries
• Chemical & Petrochemical Industry
• Food & Beverages
• Laundry & Dry Cleaning
• Textile
• Concrete Blocks Curing
• Dairy
• Drugs & Pharmaceuticals
• Batteries
• Coir
• Engineering
• Educational Institutes
• Electric Cables
• Hotels, Hospitals
• Leather
• Paper/ Packaging/ Plywood/ Thermocole
• Research & Development
• Tea/ Tobacco/ Timber/ Wood/ Toys/ Wool/ Silk

We Manufacturing a Wide Variety of Curing Process material Like Flay Ash Bricks, Cement Blocks, Automobile Tyres & Etc, For Both Horizontal & vertical Options.

Our expertise enables us to manufacture and supply a broad range of Steam Curing Autoclave. This autoclave is made up by using the premium quality components and latest technology at our sound production unit. We provide this autoclave in various technical specifications to fulfill the requirements of the customers. The provided Autoclave for Steam Curing Applications are widely used for the detection of germs and bacteria in different pharmaceutical and chemical industries. In addition to this, customers can avail this autoclave at market leading rates.

• Long shelf life
• Light weight
• Excellent efficiency
• Reasonable cost

Leveraging upon our experienced professionals and state-of-the-art manufacturing facility, we are involved in exporting, manufacturing and supplying of Higher Mechanical Strength Steam Curing Autoclave in Pune, Maharashtra, India. Our offered autoclave is developed up by using the premium quality components and latest technology at our advanced manufacturing unit. We provide this autoclave in various technical specifications to fulfill the requirements of the customers. The provided Autoclave for Steam Curing Applications are widely used for the detection of germs and bacteria in different pharmaceutical and chemical industries.

• Agro Industries
• Chemical & Petrochemical Industry
• Food & Beverages
• Laundry & Dry Cleaning
• Textile
• Concrete Blocks Curing
• Dairy
• Drugs & Pharmaceuticals
• Batteries
• Coir
• Engineering
• Educational Institutes
• Electric Cables
• Hotels, Hospitals
• Leather
• Paper/ Packaging/ Plywood/ Thermocole
• Research & Development
• Tea/ Tobacco/ Timber/ Wood/ Toys/ Wool/ Silk

We Manufacturing a Wide Range of Deaerator With Storage Tank, For Higher Capacity Boilers Both IBR & NON-IBR Type.Wide Range: 1 ton to 500 tons/hr.Working Pressure : UP to 45 kg/cm2.

We are a certified manufacturer and supplier of a premium quality range of Boiler Deaerator. Under the guidance of our professionals, Our offered system is perfectly assembled by using premium quality components in line with predefined industry norms. The systems we provide are mainly demanded for removal of contaminants such as dissolved gases from fluid. This Boiler Deaerator is properly tested by our quality controllers on different standards and can be easily availed at pocket friendly rates.

• Easy to install
• Light weight
• Excellent efficiency
• Cost effective

We manufacturing a Wide Range of Chemical Dosing Systems For Boiler Accessories.

We are one of the trusted manufacturers and suppliers of this domain, involved in presenting superior quality Dosing Systems that is used to facilitate safe and ergonomically proficient dosing. Our offered systems are simple to install alongside of the alternative dosing systems. Our offered systems are manufactured using premium grade components with the help of latest technology at our technically sound manufacturing setup. In addition to this, Dosing Systems are offered with us in various technical choices to complete the different needs of customers.

• Impeccable performance
• Easy operation
• Compact design
• Longer service life

We Manufacturing High Quality Hot Air Gnerators, Our Hot Air Generator Come With Robust Construction And Easy Operation For Direct & Indiredct Firing.Wide Range: 30, 000 Kcal/Hr to 30, 00, 000 Kcal/Hr.Temperature Range up to 1000 deg.CFuel:- Solid fuel, LDO, FO, LSHS, Electrical & Etc.

The hot air generators are offered in vertical or horizontal designs, either as standard models or tailor-made models to match customer's specifications and applications. Designed in DIRECT and INDIRECT heating types, these systems are practically free from any maintenance and are highly efficient.
Salient Features of the Hot Air Generators are

• Durable construction
• Easy operation and minimal maintenance
• High level of safety in operation, thus greater reliability
• Optional recirculation system to improve overall thermal efficiency
• Fully automatic burner control and temperature control

Units are available from capacities of 30, 000 Kcal/hr to 30, 00, 000 Kcals/hr. Imported & indigenous burners can be supplied with various firing options like light oil, heavy oil & gas. Units can be manufactured in various materials of construction like SS. Units can be supplied with optional imported burners.

We Manufacturing High Quality Hot Water Gnerators, Our Hot Water Generator Come With Robust Construction And Easy Operation For Direct & Indiredct Firing.Wide Range: 30, 000 Kcal/Hr to 30, 00, 000 Kcal/Hr.Heat Output: UP to 120 Deg.CFuel:- Solid fuel, LDO, FO, LSHS, Electrical & Etc.

The hot Water generators are offered in vertical or horizontal designs, either as standard models or tailor-made models to match customer's specifications and applications. Designed in DIRECT and INDIRECT heating types, these systems are practically free from any maintenance and are highly efficient.
Salient Features of the Hot Water Generators are

• Durable construction
• Easy operation and minimal maintenance
• High level of safety in operation, thus greater reliability
• Optional recirculation system to improve overall thermal efficiency
• Fully automatic burner control and temperature control

Units are available from capacities of 30, 000 Kcal/hr to 30, 00, 000 Kcals/hr.
Imported & indigenous burners can be supplied with various firing options like light oil, heavy oil & gas. Units can be manufactured in various materials of construction like SS. Units can be supplied with optional imported burners.

We Manufactured High Quality Drying Oven With Easy Operation And Low Maintaince Cost.Wide Range: 1, 00, 000 Kcal/Hr to 20, 00, 000 kcal/Hr.

The hot Oven are offered in vertical or horizontal designs, either as standard models or tailor-made models to match customer's specifications and applications. Designed in DIRECT and INDIRECT heating types, these systems are practically free from any maintenance and are highly efficient.
Salient Features of the Hot Water Generators are

• Durable construction
• Easy operation and minimal maintenance
• High level of safety in operation, thus greater reliability
• Optional recirculation system to improve overall thermal efficiency
• Fully automatic burner control and temperature control
• Heat Recovery of Boiler to get Heat Output.

Units are available from capacities of 100, 000 Kcal/hr to 30, 00, 000 Kcals/hr. Imported & indigenous burners can be supplied with various firing options like light oil, heavy oil & gas. Units can be manufactured in various materials of construction like SS. Units can be supplied with optional imported burners.

We Manufacturing a Wide Varity of West Heat Recovery Boilers With Different Types of Construction and Higher Steam Generation.Wide Range : 500 kg/Hr to 10 tons/Hr.Working Pressure: UP to 21 kg/cm2.

Kettle reboilers are very simple and reliable. They may require pumping of the column bottoms liquid into the kettle, or there may be sufficient liquid head to deliver the liquid into the reboiler. In this reboiler type, steam flows through the tube bundle and exits as condensate. The liquid from the bottom of the tower, commonly called the bottoms, flows through the shell side. There is a retaining wall or overflow weir separating the tube bundle from the reboiler section where the residual reboiled liquid (called the bottoms product) is withdrawn, so that the tube bundle is kept covered with liquid and reduce the amount of low-boiling compounds in the bottoms product.

We Manufacturing a Wide Varity of West Heat Recovery Boilers With Different Types of Construction and Higher Steam Generation.Wide Range : 1, 00, 000 kcal/Hr to 20, 00, 000 kcal/Hr.

Shell and tube heat exchangers consist of series of tubes. One set of these tubes contains the fluid that must be either heated or cooled. The second fluid runs over the tubes that are being heated or cooled so that it can either provide the heat or absorb the heat required. A set of tubes is called the tube bundle and can be made up of several types of tubes: plain, longitudinally finned, etc. Shell and tube heat exchangers are typically used for high-pressure applications (with pressures greater than 30 bar and temperatures greater than 260 C).[2] This is because the shell and tube heat exchangers are robust due to their shape.Several thermal design features must be considered when designing the tubes in the shell and tube heat exchangers: There can be many variations on the shell and tube design. Typically, the ends of each tube are connected to plenums (sometimes called water boxes) through holes in tubesheets. The tubes may be straight or bent in the shape of a U, called U-tubes.
Tube diameter: Using a small tube diameter makes the heat exchanger both economical and compact. However, it is more likely for the heat exchanger to foul up faster and the small size makes mechanical cleaning of the fouling difficult. To prevail over the fouling and cleaning problems, larger tube diameters can be used. Thus to determine the tube diameter, the available space, cost and fouling nature of the fluids must be considered.

• Tube thickness: The thickness of the wall of the tubes is usually determined to ensure:
• There is enough room for corrosion
• That flow-induced vibration has resistance
• Axial strength
• Availability of spare parts
• Hoop strength (to withstand internal tube pressure)
• Buckling strength (to withstand overpressure in the shell)

We Manufacturing Higher Range Of Industrial Chimneys For Industrial Pollution Controls.Wide Range: Diameter: UP to 5 MtrsLength: UP to 55 Mtrs.

A chimney is a structure that provides ventilation for hot flue gases or smoke from a boiler, stove, furnace or fireplace to the outside atmosphere. Chimneys are typically vertical, or as near as possible to vertical, to ensure that the gases flow smoothly, drawing air into the combustion in what is known as the stack, or chimney, effect. The space inside a chimney is called a flue.The height of a chimney influences its ability to transfer flue gases to the external environment via stack effect. Additionally, the dispersion of pollutants at higher altitudes can reduce their impact on the immediate surroundings. In the case of chemically aggressive output, a sufficiently tall chimney can allow for partial or complete self-neutralization of airborne chemicals before they reach ground level