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Shree Adinath International
location Hazaribagh, Jharkhand

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Our Products

  1. Filling Line 18 Products available
  2. Pharmaceutical Machines & Equipment 12 Products available
  3. Washing Machine 6 Products available
  4. Plastic Processing Machinery 6 Products available
  5. Industrial Machinery 6 Products available

  6. Washers

    2 Products available

  7. Sterilizers

    2 Products available

  8. Chemical Reactors & Process Tanks

    2 Products available

  9. Metamorphic Stone

    2 Products available

  10. Capsule Filling Machine

    1 Products available
  11. Others Products 23 Products available

Filling Line

We offer the best product range of Tube Filling, Crimping and Batch Coding Machine, Cosmetic Filling Machine, Eye Drop Filling Machine, Pre Filled Syringe Filling Stoppering Machine and Injectable Powder Filling Rubber Stoppering Machine.

Tube Filling, Crimping And Batch Coding Machine
  • Model ATFM-60
  • Production Output 20 to 60 tubes / minute
  • Filling Volume 5 ml to 100 ml
  • Input Specification -
  • Tube Size Diameter: 12mm to 25mm
  • Tube Size Length: 50mm to 200mm
  • Power Specification 3 H.P.
  • Electrical Characteristics 440 volts, 3 Phase, 50 Hertz
  • Overall Dimension 1450mm (L) x 1150mm (W) x 1750 (H)
Salient Features
No Tube - No Filling" system.
Suitable for filling, sealing coding of Aluminum tube as well as plastic LAMI tubes by changing over the sealing device.
Electrical jacketed S. S. Hopper with thermostatic control to keep the material hot, while filling for a smooth flow of material.
Machine is provided with stirring device, so that no active ingredients in the material can stick to the inner wall of hopper.
All contact parts made of S. S. 16 material.
Relay electrical control system with operating panel with start, stop, and inch.
Variable A.C. drive motor for the speed adjustment.
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Cosmetic Filling Machine
Description
Automatic Cosmetic Filling Machine is a most widely used machine in the cosmetic industry. The machine also finds application in Food, Chemical & allied industry. The monoblock design saves space since filling and Screw capping modules are built on the same base and the common drive for filling & sealing modules. The filling principle is volumetric, positive displacement of product with piston & cylinder arrangements. Another highlight of this Rotary filler is all the pistons can be set for different volumes by setting the twin cams tracks. Finer volume adjustment of individual cylinders is also built on the cams track rollers. The concept of Monoblock filling and sealing also ensures very high QMP standards, as the bottles are sealed immediately after filling. The rotary sealing module matched with filling and gives accurate sealing. The automatic cap feeder built on separate column prevent dust/cap particles falling into filled bottles. The Monoblock machine has built in feature for on line automation like sensors for bottles fall at infeed machine stops, extra bottle accumulation at out feed and for cap accumulation the feeder stop.
Salient Features
Compact model.
No Bottle - No Filling system.
Single Operator for two operations (Filling & Capping).
Machine construction in AISI SS 304 material.
Infeed turn table for automatic feeding of bottles.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.
Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Variable AC frequency drive for speed adjustment.
Digital bottle counter for counting production output.
All contact parts made of AISI SS 316L material with easy removal system for easy cleaning.
Process Operation
In-feed turn table deliver bottles one by one to the moving Stainless Steel conveyor. Bottles come into the filling point through SS conveyor. Filling Nozzle fill pre set volume of liquid into the bottle. The hexagonal bolt dosing block allows using of different filling volume easily with minimum use of time. The main drive consists of a gearbox driven by AC motor & through controlled by an AC Frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft geared motor controlled by an AC frequency drive. A knob can set the speed of conveyor. The filled bottles moving on conveyor belt and fed into an in-feed star wheel by in-feed worm. While moving in-feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing head hold bottles neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors. Duly filled & sealed bottles forward to labeling machine for further operations.

Technical Specification
Model ALCFM-60 ALCFM-100
Production Rate 30 to 60 Bottles/Minute 50 to 100 Bottles/Minute
No. of Filling Heads Two Two
No. of Capping Heads One One
Capping Type ROPP/Screw
-  
Container Diameter 25mm to 90mm
Container Height 36mm to 300mm
Filling Range 30 ml to 1000 ml with the help of suitable change parts.
Cap Diameter 20mm, 28mm, 30mm & 33mm with the help of change parts
Power Specification 2.5 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
Overall Dimension 2300mm (L) X 900mm (W) X 1680mm (H) 2500mm (L) X 900mm (W) X 1680mm (H)
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Eye Drop Filling Machine
  • Model EFM
  • Filling Range 5ml to 30ml
  • No. of filling head Two
  • Output 20 to 50 vials/minute
  • Contact Parts Stainless Steel 316
  • Material construction Stainless Steel 304
  • Filling pump type Volumetric Pump
  • Filling tube Silicon tubing
  • Vial Diameter Up to 35mm
  • Vial Height Up to 60 mm
  • Power Supply 2 H.P.
  • Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz
  • Utility Requirement Air - 15 CFM, 6-8 kg/cm²
  • Overall Dimension 3000mm (L) x 1600mm (W) x 1700mm (H)

Description
Automatic Eye Drop Filling Machine is suitable for the filling plastic vials uses in eye drop application. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry.
Salient Features
Compact GMP model.
The unit is made compact & versatile as per current norms.
All contact parts made from high quality Stainless Steel 316.
Machine body is elegantly matt finished from Stainless Steel 304.
Slat conveyor belt made from Stainless Steel 304.
No Vial - No Filling system to avoid wastage of costly liquid.
High filling accuracy of 1% in single dosing.
Plugging without leaving plug on vial.
Latest design picks up system.
All three operations on one platform, hence less space requirement.
Process Operation
Vials loaded on Stainless Steel rotary in-feed turn table. Vials move from turn table to Stainless Steel slate conveyor belt here filling in vials take place by Nozzles. Nozzles fill the vials pre-determined volume of liquid. After filling vials move for next operation where plugging fed into the vibratory bowl are correctly oriented and continuously pushed to the chute inlet. The tightly held vials pick up by system to plug from the chute outlet and moves further pressing operation. Pressing operation is carried out by presser rollers, which ensures complete pressing of plug. After plugging vials move for next operation where sealing is done is same manner as plugging has done. Duly filled & capped vials delivers on outfeed collection tray.
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Pre Filled Syringe Filling Stoppering Machine
  • Model PFM – 50
  • No. of filling head No. of filling head
  •   Filling Range
  • 0.5ml to 00ml Output
  • 20 to 50 cartridges/minute Contact Parts
  • Stainless Steel 316 Material construction
  • Stainless Steel 304 Filling pump type
  • Volumetric Pump Filling tube
  • Silicon tubing Power Supply
  • 1 H.P. Electrical Characteristics
  • 440 Volts, 3 Phase, 50 Hertz Utility Requirement
  • Air - 15 CFM, 6-8 kg/cm² Overall Dimension

Description
Automatic Prefilled Syringe Filling Machine is suitable for the filling prefilled syringe uses in pharma applications. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry.
Process Operation
Syringes loaded on Stainless Steel in-feed hopper. Prefilled syringe tray can directly loaded on to the machine. Syringes move from infeed station to the filling station filling is done by electronic pump. After desired volume filling syringe transfer on stoppering station stoppering is done on well designed manner. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.
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Injectable Powder Filling Rubber Stoppering Machine
Description
Automatic Injectable Powder Filling & Rubber Stoppering Machine having eight ports in a powder wheel. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. Adinth offers two models in this machine, first is Automatic Single Wheel Injectable Powder Filling & Stoppering Machine which provides output up to 7000 vials/hour and second is Automatic Double Wheel Injectable Powder Filling & Stoppering Machine provides output up to 14000 vials/hour. All contact parts made for Good house keeping and complies as per current good manufacturing practice (cGMP).
Salient Features
Compact cGMP model.
No Vial, No Filling system eliminates wastage of costly powder.
Multiple Dosing System.
High Volumetric Filling Accuracy of 1% of uniform density Injectable powder can be ensured by setting the depth of piston in the port of powder wheel.
Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
Individual drive for the filling & sealing to match the speed of filling & sealing.
All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
Safety clutch system to avoid Vial breakage.
Variable AC Frequency Drive for speed adjustment.
All contact parts are easily removable for mandatory Autoclaving/ Sterilization.
Digital counter for counting production output.
Process Operation
The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

Technical Specification
Model APF-120 APF-240
Production Rate 30 to 120 Vials/Minute 60 to 240 Vials/Minute
Input Specification - -
Container Diameter: 25mm to 38mm 25mm to 38mm
Container Height: 36mm to 75mm 36mm to 75mm
Rubber Stopper: 20mm, 28mm & 30mm Butyl 20mm, 28mm & 30mm Butyl
Fill Capacity 50 mg. to 1.5 gms with the help of change parts. Up to 6 gms filling by multiple dosing. 50 mg. to 1.5 gms with the help of change parts. Up to 6 gms filling by multiple dosing.
Accuracy: ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh) ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)
Optional Accessories: Pure Air Filter, Vacuum Pump Pure Air Filter, Vacuum Pump
- Oil Free Air Compressor Oil Free Air Compressor
- Online Pre-Media Filling Arrangement Online Pre-Media Filling Arrangement
- Programmable Logic Control (System) with MMI Programmable Logic Control (System) with MMI
- Aluminum Profile Cabinet covering full machine Aluminum Profile Cabinet covering full machine
Utility: - -
Compressed Air: Max. 2 Kg./Cm² Oil Free Max. 2 Kg./Cm² Oil Free
Vacuum: 25 Hg. @ 300 LPM Displacement 25 Hg. @ 300 LPM Displacement
Relational Humidity: Below 28% Below 28%
Overall Dimension: 2100mm (L) X 842mm (W) X 1700mm (H) 2300mm (L) X 842mm (W) X 1700mm (H)
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Automatic Dry Powder Filling And Rubber Stoppering Machine
Salient Features
Compact GMP model.
No Vial No Filling system.
Multiple Dosing System.
1% filling accuracy.
Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
No stopper in chute - Machine stop system.
All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
Safety clutch system to avoid Bottle breakage.
Variable A.C. Frequency Drive for speed control.
All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.
S.S. square pipe frame structure to avoid vibration.
All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.
Imported Gear Motor for Main drive, in feed and out feed table.
Process Operation
The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by bottle separator and moves further for stoppering operation. The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

Technical Specification
Model APF-60 APF-100
Production Rate 20 to 60 Fills/Minute 50 to 100 Fills/Minute
Input Specification - -
Container Diameter 25mm to 80mm 25mm to 80mm
Rubber Stopper 20mm, 28mm & 30mm Butyl 20mm, 28mm & 30mm Butyl
Fill Capacity 5 gram to 50 grams in single dose with the help of change parts. 5 gram to 50 grams in single dose with the help of change parts.
Filling Accuracy ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh) ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)
Power Specification 2 H.P. 2 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Utility - -
Compressed Air: Max. 2 Kg./Cm² Oil Free Max. 2 Kg./Cm² Oil Free
Vacuum: 25 Hg. @ 300 LPM Displacement 25 Hg. @ 300 LPM Displacement
Relational Humidity: Below 28% Below 28%
Optional Accessories Pure Air Filter, Vacuum Pump Pure Air Filter, Vacuum Pump
- Oil Free Air Compressor Oil Free Air Compressor
- Online Pre-Media Filling Arrangement Online Pre-Media Filling Arrangement
- Programmable Logic Control (System) with MMI Programmable Logic Control (System) with MMI
- Aluminum Profile Cabinet covering full machine Aluminum Profile Cabinet covering full machine
Overall Dimension: 2400mm (L) X 900mm (W) X 1800mm (H) 2600mm (L) X 900mm (W) X 1800mm (H)
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Automatic Vial Powder Filling Machine
Description
Automatic Vial Powder Filling Machine is suitable to fill injectable powder into vials. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. All parts coming in contact with container, powder and rubber stopper or exposed to the atmosphere are made of stainless steel for long life.
Salient Features
Compact cGMP model.
No Vial, No Filling system eliminates wastage of costly powder.
Multiple Dosing system.
High Volumetric Filling Accuracy of 1% of uniform density Injectable powder can be
Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
Individual drive for the filling & sealing to match the speed of filling & sealing.
All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
Safety clutch system to avoid Vial breakage.
Variable Frequency Drive for speed control.
All contact parts are easily removable for mandatory Autoclaving/ Sterilization.
Digital counter for counting production output.
Process Operation
The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

Model APF-120
Production Rate 30 to 120 Vials/Minute
Input Specification -
Container Diameter: 25mm to 38mm
Container Height 36mm to 75mm
Rubber Stopper: 20mm, 28mm & 30mm Butyl
Fill Capacity 50 mg. to 1.5 gms with the help of change parts. Up to 6 gms filling by multiple dosing.
Accuracy: ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)
Optional Accessories: Pure Air Filter, Vacuum Pump Oil Free Air Compressor Online Pre-Media Filling Arrangement Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
Utility: -
Compressed Air: Max. 2 Kg./Cm² Oil Free
Vacuum: 25 Hg. @ 300 LPM Displacement
Relational Humidity: Below 28%
Overall Dimension: 2100mm (L) X 842mm (W) X 1700mm (H)
  (Dimension include main machine with in-feed turn table)
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High Speed Automatic Ampoule Filling AND Sealing Machine
  • Model: AFS-250
  • Production Rate 120 to 250 Ampoules/Minute
  • No. of Filling & Sealing Head Eight
  • Input Specification -
  • Ampoule Diameter 9mm to 17mm
  • Ampoule Height 50mm to 95mm
  • Filling Range 1ml to 10ml
  • Utility -
  • Nitrogen Pressure 1kg/Cm2
  • Oxygen Pressure 1kg/Cm2
  • LPG Pressure 0.5 kg/Cm2
  • Gas for Sealing Oxygen + L.P.G. (Liquid petroleum gas)
  • Optional Accessories Programmable Logic Control (System) with MMI
  •    
  • Overall Dimension 2780mm x 1200mm x 1785mm
Description
High Speed Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Our Automatic Eight Head Ampoule Filling & Sealing Machine provides output up to 12000 ampoules per hour and having usage in large batch production of injectables. Apart from the pharmaceuticals, this machine can also be useful for large scale production of cosmetics. Machine complies as per cGMP requirements and having crucial part of Injectable Ampoule Filling Line.
Salient Features
Compact cGMP model.
Self centering grippers for the transport of all ampoule diameters within the size range without the need to change.
Ampoule gas centering during gas flushing and filling.
Possibility of gas flushing before, during and after filling.
AISI 316L dosing syringes without gaskets.
Drip free adjustment for media of different viscosity.
No ampoule No filling function.
Full accessibility allows easy maintenance.
Fast change over due to extremely limited parts to be replaced.
Individual micro metric adjustment of syringes.
Dosing Syringes driven by separate brussless Motor.
Ampoule sampling unit without stopping the machine.
Possibility to memorize various parameters of different ampoule sizes.
Extremely robust, high engineered.
Higher out put up to 15000 Ampoules per hour.
Machine equipped with pre-warming station.
Flow Meters Makes Regulating Flames easier.
Minimum change over time, little maintenance, easy cleaning.
Critical Components made on CNC Machine.
Process Operation
Empty washed & sterilized ampoules fed into wire mesh conveyor belt from the left hand side of the machine. Eight ampoules fed through feeding cassette to receiving rack. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.
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Automatic Ampoule Filling AND Sealing Machines
Description
Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Ampoule Filling Sealing Machine uses in the pharmaceutical industry, apart from this Ampoule Filling Sealing Machine also having application in industries like biotech, cosmetic & chemicals.
We are having different models of Ampoule Filling & Sealing Machine suitable as per need of small, medium & large volume injectable preparations. Our Automatic Six Head Ampoule Filling & Sealing Machine provides output up to 9000 ampoules/hour suitable for large batch production, Our Automatic Four Head Ampoule Filling & Sealing Machine provides output of 7200 ampoules/hour suitable for medium batch production and our Automatic Two Head Ampoule Filling & Sealing Machine provides output of 3300 ampoules/hour suitable for small & medium batch production.
Salient Features
Compact cGMP model.
Higher output up to 6000 Ampoules per hour.
All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
Minimum change over parts from 1ml to 10ml ampoule size.
No Ampoule No Filling system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Flow Meters for regulating flames easily.
Minimum change over time, little maintenance, easy cleaning.
Process Operation
Empty washed & sterilized ampoules receive automatically on wire mesh conveyor belt from outfeed of sterilizing tunnel. Ampoule fed automatically into in-feed hopper from the left hand side of the machine and feed to receiving rack through cassette. The moving rack which moves horizontally collect four ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing sta

Technical Specification
Model: AFS-55 AFS-100
Production Output 30 to 55 Ampoules/Minute 60 to 100 Ampoules/Minute
No. of Filling & Sealing Heads Two Four
Filling Range 1ml to 20ml 1ml to 10ml
Input Specification - -
Ampoule Diameter 9mm to 17mm 9mm to 17mm
Ampoule Height 50mm to 95mm 50mm to 95mm
Filling Accuracy ± 0.5% - 1% ± 0.5% - 1%
Power Supply 1 H.P. 1 H.P.
Electrical Characteristics 220 Volts, Single Phase, 50 Hertz 220 Volts, Single Phase, 50 Hertz
Utility - -
Nitrogen Pressure 1kg/Cm² 1kg/Cm²
Oxygen Pressure 1kg/Cm² 1kg/Cm²
LPG Pressure 0.5 kg/Cm² 0.5 kg/Cm²
Overall Dimension 915mm (L) x 760mm (W) x 965mm (H) 1200mm (L) x 1070mm (W) x 965mm (H)

 

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High Speed Automatic Vial Filling Rubber Stoppering Machine
  • Filling Range 2ml to 250ml
  • Model ALVF-250
  • No. of Filling Heads Eight
  • Production Rate 120 to 250 Vials/Minute
  • Input Specification -
  • Container Diameter: 15mm to 70mm
  • Container Height: 25mm to 140mm
  • Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change parts
  • Filling Accuracy ±0.5-1%
  • Power Supply 1.5 H.P.
  • Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
  • Optional Accessories Programmable Logic Control (System) with MMI
  • - Safety Cabinet covering full machine
  • Overall Dimension 3000mm(L) x 945mm (W) x 1680mm (H)
Description
High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Eight Head Vial Filling & Rubber Stoppering Machine is widely uses in large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.
Salient Features
Suitable for the filling Volume of 2ml to 250ml
Piston pump/Peristaltic pump aseptic filling.
Filling with accuracy of 0.5-1%
No cross contamination
All Contact Parts Made from S.S 316L & framework by S.S. 304
ariable A.C. frequency drive for speed adjustment
Digital Vial Counter for counting production output
In-feed Turn Table/ Unscrambler for automatic feeding of objects
On-line Mechanism
No Vial - No Filling system.
No Vial - Machine Stop system.
IQ/OQ documentation can be provided
PLC with Graphical User Interface. (Optional)
Process Operation
The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.
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Automatic Vial Filling Rubber Stoppering Machine
Description
Automatic Vial Filling & Rubber Stoppering Machine is compact model uses for the filling & rubber stoppering of injectable liquid vials. Adinath offers different models of Vial Filling & Rubber Stoppering Machine suitable for pharmaceutical industry. Our Automatic Six Head Vial Filling & Rubber Stoppering Machine provides output up to 9000 vials/hour suitable for large batch production, Our Automatic Four Head Vial Filling & Rubber Stoppering Machine provides output up to 7200 vials/hour suitable for medium batch production and Our Automatic Two Head Vial Filling & Rubber Stoppering Machine which provides output up to 3600 vials/hour suitable for medium & small batch productions. Our Vial Filling Machines are easy to operate & complies as per cGMP standards. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.
Salient Features
No cross contamination.
Suitable for the filling Volume of 2ml to 250ml.
Piston pump/Peristaltic pump aseptic filling.
Filling with accuracy of 0.5-1%.
Easy to validate filling system for small/large batch production.
All Contact Parts Made from S.S 316L & framework by S.S. 304.
Variable A.C. frequency drive for speed adjustmentDigital Vial Counter for counting production output.
In-feed Turn Table/ Unscrambler for automatic feeding of objects.
On-line Mechanism.
No Vial - No Filling" system.
No Vial - Machine Stop" system.
IQ/OQ documentation can be provided.
PLC with Graphical User Interface. (Optional)
Process Operation
The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided

Technical Specification
Model ALVF-60 ALVF-120
No of Filling Head Two Four
Production Rate 30 to 60 Vials/Minute 60 to 120 Vials/Minute
Input Specification: - -
Container Diameter: 15mm to 70mm 15mm to 70mm
Container Height: 25mm to 140mm 25mm to 140mm
Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change part 13mm, 20mm & 28mm Butyl with the help of change part
Filling Range 2ml to 250ml 2ml to 250ml
Filling Accuracy ±0.5-1% ±0.5-1%
Power Supply 1 H.P. 1 H.P.
Electrical Characteristics 380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System 380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Programmable Logic Control (System) with MMI Programmable Logic Control (System) with MMI
- Safety Cabinet covering full machine Safety Cabinet covering full machine
Overall Dimension 1900mm(L) x 800mm(W) x 1680mm (H) 2000mm(L) x 850mm (W) x 1680mm (H)
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Injectable Liquid Filling Machine
Description
Injectable Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.
The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.
Salient Features
Suitable for the filling Volume of 2ml to 250ml.
Piston pump/Peristaltic pump aseptic filling.
Filling accuracy of 0.5% to 1%.
No cross contamination.
Easy to validate filling system for small/large batch production.
All Contact Parts Made from S.S 316L & framework by S.S. 304.
Variable A.C. frequency drive for speed adjustment.
Digital Vial Counter for counting production output.
IQ/OQ documentation can be provided.
PLC system with Graphical User Interface. (Optional)
In-feed Turn Table/ Unscrambler for automatic feeding of objects.
On-line Mechanism.
No Vial - No Filling System.
No Vial - Machine Stop" system.
Process Operation
The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.
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Vial Liquid Filling Machine
  • Filling Range 2ml to 250ml
  • Model: ALVF-120
  • No of Filling Head Four
  • Production Rate 60 to 120 Vials/Minutes
  • Input Specification: -
  • Container Diameter: 15mm to 70mm
  • Container Height: 25mm to 140mm
  • Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change part
  • Filling Accuracy ±0.5% to ±1%
  • Power Supply 1 H.P.

Description
Automatic Vial Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.
Salient Features
Suitable for the filling Volume of 2ml to 250ml.
Piston pump/Peristaltic pump aseptic filling.
Filling accuracy of 0.5% to 1%.
No cross contamination
Easy to validate filling system for small/large batch production.
All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.
Variable A.C. frequency drive for speed adjustment.
Digital Vial Counter for counting production output.
In-feed Turn Table/ Unscrambler for automatic feeding of objects.
On-line Mechanism.
No Vial - No Filling System.
No Vial - Machine Stop System.
IQ/OQ documentation can be provided.
PLC system with Graphical User Interface. (Optional)
Process Operation
The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.
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Sterile Liquid Filling Machine
  • Filling Range 2ml to 250ml
  • Model: ALVF-120
  • No of Filling Head Four
  • Production Rate 60 to 120 Vials/Minute
  • Input Specification: -
  • Container Diameter 15mm to 70mm
  • Container Height: 25mm to 140mm
  • Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change part
  • Filling Accuracy ±0.5% to ±1%
  • Power Supply 1 H.P.
  • Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Description
Sterile Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.
Salient Features
Suitable for the filling Volume of 2ml to 250ml.
Piston pump/Peristaltic pump aseptic filling.
Filling accuracy of 0.5% to 1%.
No cross contamination.
Easy to validate filling system for small/large batch production.
All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.
Variable A.C. frequency drive for speed adjustment.
Digital Vial Counter for counting production output.
In-feed Turn Table/ Unscrambler for automatic feeding of objects.
On-line Mechanism.
No Vial - No Filling System.
No Vial - Machine Stop System.
IQ/OQ documentation can be provided.
PLC system with Graphical User Interface. (Optional)
Process Operation
The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.
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Onion Skin Ampoule Filling Machine
Description
Onion Skin Ampoule Filling Machine built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions & thicknesses of available standard ampoules.The Filling unit built on Stainless Steel Square pipe frame and totally encompassed with Stainless Steel coverings, in pleasing matt finish. Further, the large opening available at the bottom side for ease of absolute cleaning.The pendant type electrical control panel is lifted from machine for ease of operation and safety.
Salient Features
Compact model.
All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304.
No Ampoule No Filling system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Minimum change over time, little maintenance & easy cleaning.
Process Operation
The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack in single.During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved.

Technical Specification
Model: OFS-55 OFS-100
No. of Nozzles Twin Four
Ampoule Height 40mm to 110mm 40mm to 110mm
Production Output 15 to 30 ampoules/minute 50 to 100 ampoules/minute
Filling Accuracy ± 1% ± 1%
Require Gas for Sealing LPG & Oxygen (O₂) LPG & Oxygen (O₂)
Nitrogen Flushing Pre & Post Nitrogen Flushing Available Pre & Post Nitrogen Flushing Available
Power Specification 0.5 H.P. 0.5 H.P.
Electrical Characteristics 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Made from Stainless Steel 316L Made from Stainless Steel 316L
Non Contact Parts Made from Stainless Steel 304 Made from Stainless Steel 304
Overall Dimension 915mm (L) x 760mm (W) x 965mm (H) 1070mm (L) x 815mm (W) x 965mm (H)
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Aseptic Liquid Filling Machine
  • Model: ALVF-120
  • No of Filling Head Four
  • Production Rate 60 to 120 Vials/Minute
  • Input Specification: -
  • Container Diameter: 15mm to 70mm
  • Container Height: 25mm to 140mm
  • Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change part
  • Filling Range 2ml to 250ml
  • Filling Accuracy ±0.5% to ±1%
  • Power Supply 1 H.P.
  • Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
  • Optional Accessories Programmable Logic Control (System) with MMI Safety Cabinet covering full machine

Description
Aseptic Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.
Salient Features
Suitable for the filling Volume of 2ml to 250ml.
Piston pump/Peristaltic pump aseptic filling.
Filling accuracy of 0.5% to 1%.
No cross contamination.
Easy to validate filling system for small/large batch production.
All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.
Variable A.C. frequency drive for speed adjustment.
Digital Vial Counter for counting production output.
In-feed Turn Table/ Unscrambler for automatic feeding of objects.
On-line Mechanism.
No Vial - No Filling System.
No Vial - Machine Stop System.
IQ/OQ documentation can be provided.
PLC system with Graphical User Interface. (Optional)
Process Operation
The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.
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High Speed Automatic Vial Filling AND Rubber Stoppering Machine
  • Model ALVF-250
  • No. of Filling Heads Eight
  • Production Rate 120 to 250 Vials/Minute
  • Input Specification -
  • Container Diameter: 15mm to 70mm
  • Container Height: 25mm to 140mm
  • Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change parts
  • Filling Range 2ml to 250ml
  • Filling Accuracy ±0.5-1%
  • Power Supply 1.5 H.P.
  • Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
  • Optional Accessories Programmable Logic Control (System) with MMI
  • - Safety Cabinet covering full machine
  • Overall Dimension 3000mm(L) x 945mm (W) x 1680mm (H)
Description
High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Eight Head Vial Filling & Rubber Stoppering Machine is widely uses in large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.
Salient Features
Suitable for the filling Volume of 2ml to 250ml
Piston pump/Peristaltic pump aseptic filling.
Filling with accuracy of 0.5-1%
No cross contamination
All Contact Parts Made from S.S 316L & framework by S.S. 304
ariable A.C. frequency drive for speed adjustment
Digital Vial Counter for counting production output
In-feed Turn Table/ Unscrambler for automatic feeding of objects
On-line Mechanism
No Vial - No Filling system.
No Vial - Machine Stop system.
IQ/OQ documentation can be provided
PLC with Graphical User Interface. (Optional)
Process Operation
The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.
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Sterile Powder Filling Machine

Description
Sterile Powder Filling Machine is suitable to fill sterile powder into vials. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. All parts coming in contact with container, powder and rubber stopper or exposed to the atmosphere are made of stainless steel for long life.
Salient Features
Compact cGMP model.
No Vial, No Filling system eliminates wastage of costly powder.
Multiple Dosing system.
High Volumetric Filling Accuracy of 1% of uniform density sterile powder can be ensured by setting the depth of piston in the port of powder wheel.
Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
Individual drive for the filling & sealing to match the speed of filling & sealing.
All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
Safety clutch system to avoid Vial breakage.
Variable Frequency Drive for speed control.
All contact parts are easily removable for mandatory Autoclaving/ Sterilization.
Digital counter for counting production output.
Process Operation
The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.
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