SGE INDIA bulk bag conditioner easily and effectively breaks up solid ingredient contained within bulk bags. Depending on your material it may requireonly two or three squeezes to do the job. Simply move the bulk bag between the horizontal poles (with a forklift, hoist or automatically using motorized conveyors) and actuate the hydraulic drive mechanism to quickly and efficiently break up the solid ingredient. Due to its small footprint, our bag conditioner can be located conveniently next to the area where bulk bags are emptied or near incoming storage minimizing the use of valuable floor space.

The bag conditioner can be configured to meet your operational needs with a fixed or movable mast and can be manually operated or integrated into an automated system. Additionally, itcan be integrated within the support framework of a bulk bag unloader.

GENERAL SPECIFICATIONS:

The industries most robust construction and compact footprint.

121 wide x 80 deep x 101 high.

Robust tubular steel pivoting conditioning arms safely and efficiently return your solidified materials to a free-flowing state.

Patented system outperforms less durable opposing sheet metal platen designs.

Designed utilizing finite element analysis for durability, dependability, and safety.

V-shaped tubular conditioning arm profiles provide maximum material penetration for unmatched results.

Powered rotary lift table with 36 of travel and 4, 000# capacity allows complete conditioning of a wide range of bag sizes.

Lift table includes a stainless steel cover for wear surface protection.

Machine features acrylic guards with tubular steel support frames on three (3) sides

Unit includes a load side light curtain for increased operator safety.

ELECTRICAL SPECIFICATIONS:

NEMA 4 electrical control panel with Micrologix PLC and Panelview plus Compact 1000 touch screen.

Large touch screen allows easy access to bulk bag and material conditioning parameters, system status, and manual mode controls.

Parker hydraulic system with dual 5 GPM pumps, 10 HP motor.

Product Description

The Bulk Bag is reconditioned between two crushing plates to restore it from its "monolithic" condition to the original powder or at least to a granular state.Each crushing plate is driven horizontally by a pair of hydraulic pressers devices specifically configured to generate adequate pressure on the Bulk Bag without breaking it.

The oversize hydraulic pump is able to ensure the necessary power at all times, even for particularly resistant Bulk Bags. The compressing action is applied to all four sides of the Bulk Bag thanks to the pneumatic pallet turner that rotates it by 90 Degree and along the entire length by means of the automatic vertical movement of the two crushing plates.

The Bulk Bag can be loaded on the special pallet turner either by a forklift or pallet truck, so the "Bulk Bag Conditioner" can be installed in very narrow and even elevated spaces. The crushing system is anchored to a rigid frame with closed, self-supporting structure ( certified by Fem Analysis) within which all the high-powered reactions, generated during compression of the Bulk Bag, are discharged.

The reconditioning cycle is both manual and fully automatic and programmable via touch panel with customized recipes depending on the type of Bulk Bag. Automation is achieved with a Siemens S7-1200 PLC. The operator is protected against the risk of crushing by means of four optical barriers with a special safety control unit monitored with a level of protection certified SIL 2 (according to EN 62061) - Cat.3 PLd (EN ISO 13849-1).

On request, it can be equipped with a system of closure on four sides by means of three fixed gates and one that can be opened with safety micro - switch

Summarizing, the system designed in this manner has the following characteristics:

• Reconditions up to 12 bulk bags/hour
• Always works in total safety for the operators
• Occupies reduced space and height
• No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel
• Dust free
• Easy access to all parts of the machine for cleaning
• Needs almost no maintenance
• Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel
• Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

The system designed in this manner has the following characteristics :

• Reconditions up to 12 bulk bags/hour
• Always works in total safety for the operators
• Occupies reduced space and height
• No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel
• Dust free
• Easy access to all parts of the machine for cleaning
• Needs almost no maintenance
• Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel
• Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

SGE INDIA bulk bag conditioner easily and effectively breaks up solid ingredient contained within bulk bags. Depending on your material it may requireonly two or three squeezes to do the job. Simply move the bulk bag between the horizontal poles (with a forklift, hoist or automatically using motorized conveyors) and actuate the hydraulic drive mechanism to quickly and efficiently break up the solid ingredient. Due to its small footprint, our bag conditioner can be located conveniently next to the area where bulk bags are emptied or near incoming storage minimizing the use of valuable floor space.

The bag conditioner can be configured to meet your operational needs with a fixed or movable mast and can be manually operated or integrated into an automated system. Additionally, itcan be integrated within the support framework of a bulk bag unloader.

GENERAL SPECIFICATIONS:

The industries most robust construction and compact footprint.

121 wide x 80 deep x 101 high.

Robust tubular steel pivoting conditioning arms safely and efficiently return your solidified materials to a free-flowing state.

Patented system outperforms less durable opposing sheet metal platen designs.

Designed utilizing finite element analysis for durability, dependability, and safety.

V-shaped tubular conditioning arm profiles provide maximum material penetration for unmatched results.

Powered rotary lift table with 36 of travel and 4, 000# capacity allows complete conditioning of a wide range of bag sizes.

Lift table includes a stainless steel cover for wear surface protection.

Machine features acrylic guards with tubular steel support frames on three (3) sides

Unit includes a load side light curtain for increased operator safety.

ELECTRICAL SPECIFICATIONS:

NEMA 4 electrical control panel with Micrologix PLC and Panelview plus Compact 1000 touch screen.

Large touch screen allows easy access to bulk bag and material conditioning parameters, system status, and manual mode controls.

Parker hydraulic system with dual 5 GPM pumps, 10 HP motor.

Product Description

The Bulk Bag is reconditioned between two crushing plates to restore it from its "monolithic" condition to the original powder or at least to a granular state.Each crushing plate is driven horizontally by a pair of hydraulic pressers devices specifically configured to generate adequate pressure on the Bulk Bag without breaking it.

The oversize hydraulic pump is able to ensure the necessary power at all times, even for particularly resistant Bulk Bags. The compressing action is applied to all four sides of the Bulk Bag thanks to the pneumatic pallet turner that rotates it by 90 Degree and along the entire length by means of the automatic vertical movement of the two crushing plates.

The Bulk Bag can be loaded on the special pallet turner either by a forklift or pallet truck, so the "Bulk Bag Conditioner" can be installed in very narrow and even elevated spaces. The crushing system is anchored to a rigid frame with closed, self-supporting structure ( certified by Fem Analysis) within which all the high-powered reactions, generated during compression of the Bulk Bag, are discharged.

The reconditioning cycle is both manual and fully automatic and programmable via touch panel with customized recipes depending on the type of Bulk Bag. Automation is achieved with a Siemens S7-1200 PLC. The operator is protected against the risk of crushing by means of four optical barriers with a special safety control unit monitored with a level of protection certified SIL 2 (according to EN 62061) - Cat.3 PLd (EN ISO 13849-1).

On request, it can be equipped with a system of closure on four sides by means of three fixed gates and one that can be opened with safety micro - switch

Summarizing, the system designed in this manner has the following characteristics:

• Reconditions up to 12 bulk bags/hour
• Always works in total safety for the operators
• Occupies reduced space and height
• No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel
• Dust free
• Easy access to all parts of the machine for cleaning
• Needs almost no maintenance
• Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel
• Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

The system designed in this manner has the following characteristics :

• Reconditions up to 12 bulk bags/hour
• Always works in total safety for the operators
• Occupies reduced space and height
• No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel
• Dust free
• Easy access to all parts of the machine for cleaning
• Needs almost no maintenance
• Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel
• Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.