shradhha enterprise

Una, Junagadh, Gujarat

Rotary Cold Press suitable to produce oils which can be utilize or considered to keep their natural and therapeutic values. Some oil seeds like white and black sesame, simsim, coconut, almond, peanut and many more can be processed through Rotary Cold Press to produce natural oils. As it can extracts the oils without any heat treatment, it produces less quantity oil but carries all their natural aromas and other ingredients.

Rotary Cold Press suitable to produce oils which can be utilize or considered to keep their natural and therapeutic values. Some oil seeds like white and black sesame, simsim, coconut, almond, peanut and many more can be processed through Rotary Cold Press to produce natural oils. As it can extracts the oils without any heat treatment, it produces less quantity oil but carries all their natural aromas and other ingredients.

We fabricate machineries and turn-key projects to manufacture Laundry and Toilet Soaps from Soap Noodles, Palm Oil and Fatty Acids. These are some equipments that we can supply for such applications.Usually small scale Soap manufacturing set up requires following Operations to produce Laundry and Toilet Soaps.

Vegetable oils can be extracted from oil seeds like Peanut, Soybean, Sesame, Rapeseed, Sunflower, Palm & Palm kernel, Mustard, Cotton seeds, Coconut, Camelina and Castor Seeds. Oil extraction can be done by mechanical screw pressing of the oil seeds and this equipment called Expeller. Oil seeds are complex mixture of protein, fiber and triglycerides of fatty acids and extract out these triglycerides from its remaining portion is quite simple but requires some attentions. All oil seeds needs to be pretreated prior to expelling into Expellers in order to extract out oil quite easily with minimum energy requirements. We supply complete set of such unit with pretreatment unit comprises of seed Decorticator/cracker/cutter, Steam cooker with Expeller. Extracted crude oil requires piston pump to transfer and Filter Press to removed solids from crude oil which we supply with Oil Mill machineries. Oil mill capacities ranges from 1 Ton per day up to 1, 000 Tons per day and we can supply complete set-up of any capacity required.

Oil seed pretreatment set up varies for specific oil seeds although all must go through seed cleaning and heat treatments prior to crushing. Generally, these are some equipments required for pretreatment for various oil seeds, Expelling and handling crude oils.

1. Seed Cracker required for Sunflower/Mustard/Rapeseeds
2. Decorticator for Peanut
3. Seed Cutter required for Coconut
4. Special Seed Cracker for Palm Fruit
5. Cooking kettle and Expeller for all oil seeds
6. Piston Pump to transfer crude oil
7. Plate and Frame Filter Press to filter out solid materials from crude oils.

We provide complete Oil Mill set-up for any oil seeds which works ef-ficiently and produce desired quality oils with less maintain costs. Moreo-ver, we provide our clients quality components which lasts longer and provide additional parts to replace worn out parts from the Oil Mill.

We fabricate machineries and turn-key projects to manufacture Laundry and Toilet Soaps from Soap Noodles, Palm Oil and Fatty Acids. These are some equipments that we can supply for such applications.

1. Sigma mixer
2. Pelletizer
3. Three Roll Mill
4. Three Roll Mill Straight
5. Conveyors
6. Duplex Plodder
7. Disc Cutter
8. Reciprocating Cutting Machine

Usually small scale Soap manufacturing set up requires following Operations to produce Laundry and Toilet Soaps.

1. Saponification of Oils and/or Fatty Acids

Soap is Saponified mass of triglycerides or Fatty Acids by means of Caustic. Various Fatty Acids and/or Palm oils can be mixed based on desired soap quality into Saponification vessel. Under constant stirring by means of crutches and under hot condition, caustic solution can be added to mixture of oils and after complete saponifaction reaction, it will become think mass called soap. Usually this constant stirring and boiling lasts about 8 hours to complete the saponifaction reaction.

2. Drying of Saponified Mass

Saponified mass contains high percentages of moisture which can be removed by placing mass into small boxes and places in an oven for about 24 hours.

3. Chipping

Further drying of these big blocks of soaps requires to cut into small pieces and place into an oven which reduces the moisture content to desired level.

4. Mixing with Sigma Mixer

Mixing of soap noodles or soap chips with perfumes, color and other ingredients is very crucial to produce consistence quality soap. Our mixer has two Z shaped shafts made of stainless steel and both shafts can be rotate at different speeds to facilitates efficient mixing.

5. Plodder

Plodder screw takes the mixed soap from hopper and presses the soap as it passes through the plate and produces long blocks of soap.

6. Soap cutting

It cut the soap into required sizes and shapes.

7. Triple Roller Process

It require in Toilet soap manufacturing to make soap flakes from homogeneously mixed ingredients.

8. Duplex Vacuum Plodder

Soap flakes fed into Vacuum Plodder to remove void space and trap air and gives desired shape.

9. Stamping of Soap Bar

The Soap is pressed by stamping machine to make impression of brand name onto it. Then, it finally goes to packaging and storage.

We fabricate various capacities of Ice manufacturing Plants. It is a series of heat transfer coils where Ammonia gas can be compressed and de-pressed to cool briane water. Ice formation happen in various sizes of Ice-cans and these Ice blocks can be transferred by crane lifting trolley.

Typical Ice making plant comprises of following equipments.

1. Ammonia high pressure compressors
2. Ammonia Receiver
3. Ammonia Accumulator
4. Ammonia condenser coil
5. Ammonia liquid separator, Brine vessel with agitator and drive
6. Freezing pipelines brine tanks, Cooling coils

We fabricate and install complete plant set-up according to the required plant output. Moreover, Cold storage equipments are pretty much similar to these equipments therefore we can supply Cold Storage machineries as well.

Agriculture residue and certain oil seed meals contain high nutritional value which can be utilize to feed cattle, fish, chicken etc. Cattle feed manufacturing plant comprises of three main unit operations.

Three main processes of animal feed machinery (cattle feed machinery):

Essential oil can be extracted by steam distillation. As the feedstock contain very less percentages of such oil, it could be very difficult or not possible to extract by mechanical pressing. Our plant set up can able to process following feedstocks in order to extract their oils.

Cedarwood and Western Red CedarCumin SeedsPalmRosaPalo Santo and other feedstocks which can be processed through steam distillation.

Usually, this is a batch process and steam can be applied at moderate pressure into extraction vessel and then discharged from the top of the vessel. These condensed water-oil mixture can easily be separated by gravity separator.

We also provide continuous extraction plant where large feedstock needs to be process.