SHIVAS REINPLAST CO. OF INDIA

Bulandshahr Road Industrial Area, Ghaziabad, Uttar Pradesh

Effective scrubbing and guaranteed compliance with emission limits can only be achieved through an individually designed fume extraction plant optimized on the particular application. Shivas fume extraction plants can be used not only in encapsulated pre-treatment plants but also for lateral suction channels on pickling tanks. Performance of shivas fume extraction plants is as per emission regulations. Known as acid proof fume extraction plant, plastic tanks acid plant, plastic plant for galvanising, etc.Shivas supplies maximum achievable control technology (mact) in compliance to emission regulatory agency requirements.

• It is increasingly recognized that for increased productivity and environment protecyion is important and vital role is played in manufacturing process.
• Turn-key execution of system for extraction of corrosive fumes and gases.
• Ensure hygienic working atmosphere.
• Committed to a cleaner environment.
• High separation efficiencies of 1 micron particulate and gaseous emissions are achievable.
• Customized process equipment for metal finishing industries.

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Suction hood are fabricated from superior quality raw materials using cutting edge technology. The noxious and carcinogenic fumes generated in the wet analysis laboratory should be eliminated to give the hazard-free working atmosphere to the scientists, chemists and other staff members. Fume extraction hood is available in customized specifications as per the requirements of customers. We are believed as one of the topmost fume hood manufacturers and suppliers from india. Suitable modular of various sizes shall be arranged at the bottom of the Hoods for enabling storage of chemicals, re-agents and other useful materials. If cylinders are to be kept at the bottom, provision for the same also can be given. The material of construction for the Hoods shall be Electro Galvanized Iron sheets (duly Epoxy powder coated) or Stainless Steel or PPFRP depending upon the requirement and the budget.

We offer a spectrum of polypropylene tanks (pp tanks) and fabrication. That are manufactured from qualitative raw material and are used as a material of construction. They are resistant to broad range of chemicals and have excellent mechanical properties. Also, our range is available in pp, pph(homo) and pp-frp. These are well known and easy to operate. We also manufacture these tanks in frve(vinyl ester) material inside fitted with granite for better and longer life of tanks. Our specialty of frve tanks are single piece casted thereby no welding joints all over the tank. These tanks are better in performance as compared to any other plastic tanks.

"Shivas" has developed & supplied electrolytic pickling for continious line and wire rod cleaning operation. "shivas" "make" wire rod cleaning & pickling (electolytic) system eliminate uses of large size open acid pickling tanks which not only require large size working shed area but also create lot of air pollution problem and workman fatigue. Our designed wire rod cleaning & pickling line can be used on line with wire drawing machines. It has a double head descaler which remove major part of scale using specially designed wire brushes & pullies. First of all, wire rod is passes through multi stage pullies and next wire brushes rotates around the rod to clean the scale, after passing through descaler it goes to water rinsing and electro pickling devices / system which has unique design and removes the sacle at the very good speed. After picking and washing, wire rod moves to borexing bath and then air wiping & drying unit and then it fed to the drawing blocks / machine. Our designed continious wire pickling (electrolytic) and cleaning (electrolytic) line are well appriciated by our client. It also helps in improving pickling quality than conventional dip bath (hcl acid) pickling which never remove the sacle from wire uniformly and creates void on wire surface and it results further detoriation of the coating quality on steel wire (galvanizing / tinning / cappering).

The following treatment stages exist :

Shivas offers electrolytic process line for inline wire pickling , galvanizing, zincking, rinsing degreasing . Separate electro pickling lines are offered for tyre bead copper coating line or all processes are inline for wire zincing line . Shivas offers complete line made using german make pp h sheets and pvc sheets . All fabrications are carried out under strict supervision by engineers adopting best engineering practices as followed all over the world. All weldings are carried out using high efficient welding extruder machine. Electro pickling offers numerous advantages over conventional pickling line, low acid consumption, low effluent generation and higher dv values are obtained. On other hand electro zincking offers better control on zinc coating over wire with higher DV values. Company supplies these line along with high efficient fume extraction systems meeting pollution control board specified allowable parameters. We offer wide range of electro pickling, which is widely used in wire industries for high quality and uniform zinc coating on different type of wires. These trays have special feature that electrodes are fitted with main tray and current will flow in electrolytic solution using rectifier to achieve desired coating on wire.

Shivas offer different type of air dryers for drying of pickled strips, Wire, Pipe and Structures normally in strip drying process we use available steam boiler / Hot water generator heat with specially design radiator type heat exchanger to exchange the heat from steam/hot water to air. In our air drying units we circulate the same air after blasting and strip surface to minimize heat losses. In this process heated air again passes through heat exchanger with the help of typical duct network connecting blasting chamber to blower suction and then blower outlet to heat exchanger and heat exchanger to blasting chamber. We can replace these type of air drying unit to direct firing chamber unit. In these type of unit we don't require steam/hot water for heating purpose rather air in heated bring it to direct contact of firing chamber.

Shivas offers specially designed hot air dryer for wire rod drying. In these unit insulated main chamber is constructed and electric heaters are hand from top with touchable arrangements and air is blown from one side with the help of high pressure centrifugal blower. Which passes through main chamber (Heater Chamber) and resulted in temperature gaining of air which later passed through main blasting pipe. Wire rod passes through main blasting pipe and resulted in evaporation of moisture from wire rod surface. Our supplied units having special feature of re-circulating to the same air after blasting which result in saving huge amount of heat energy.

We offer a spectrum of polypropylene tanks (pp tanks) and fabrication. That are manufactured from qualitative raw material and are used as a material of construction. They are resistant to broad range of chemicals and have excellent mechanical properties. Also, our range is available in pp, pph(homo) and pp-frp. These are well known and easy to operate. We also manufacture these tanks in frve(vinyl ester) material inside fitted with granite for better and longer life of tanks. Our specialty of frve tanks are single piece casted thereby no welding joints all over the tank. These tanks are better in performance as compared to any other plastic tanks.

Manufactured using special fiber reinforced plastic (FRP), our frp blowers are known for their performance and the strength they carry. Especially designed to handle harsh fumes, vapors and gases, our frp air blowers are ideal for diversified applications. We also make use of fiberglass and polyester to manufacture our frp blowers. We provide these blowers with special rustless coating that protects the exterior steel components of the blowers. Further, we also customize these as per the specifications detailed by our clients.

Constructed to perform a multitude of tasks including reaction, filtration, cake washing and thermal drying on a single unit. These are very sophisticated machines with tight process control on parameters such as pressure, temperature and ph. These filters are well suited for handling flammable, toxic, corrosive and odor-noxious materials since they are autoclaved and designed for use in hazardous and ex-proof environments when extremely safe operation is required. We offer frp / pp / pvc / hdpe nutsche type filters for corrosive chemicals.

It custom manufactures vessels and piping systems for various applications, from full vacuum service to 150 psig design pressure and from ambient to 350F design temperatures. Its products are mainly used in Acids, Alkali, Water, Oxidizer, Halogen, Hydrocarbons and Solvent environments.Shivas has developed a unique embedding technology specifically adapted to small diameter (1 to 12 ) Dual Laminate piping systems.Its technology assures consistent bonding properties that meet or exceeds the industry standards throughout the clients piping system.Liner materials are available in PVC, CPVC, PP, PE, PVDF, ECTFE and ETFE.

Shivas manufacture ducting systems for bulk fume extraction applications. We also supply extraction fans, all supporting steelwork and electrical systems. Ductwork can be supplied in Polypropylene, PVC or GRP coated PVC for extra UV protection in exterior applications. Fume extraction hoods can also be GRP coated for extra impact strength.