Shingare Industries

Upvan, Thane, Maharashtra

Pipe Cutting and Beveling Machine :

This series is portable out-mounted pipe cutting & beveling machines with the following advantages easys to operate, minimal radial space, lighter weight It is available in electric or pneumatic version. Application : It is mainly used in Petroleum, Natural Gas, Chemicals, Boiler & Nuclear Plant Performance :Automatic feed mechanism, no manual-adjustment, high efficiency, high quality. Machine body is toroidal cavityt construction, can be divided two parts, installed at any space on the pipeline quickly and safely. This machine can be used for cutting & beveling process of different types & sizes of pipes, pressure vessels & steam generator, safely & quickly. Working Range : 10mm to 1500mmElectrcal machine is suitbale for 220V, 50Hz, 12A, 1.2HP to 3 HP

BHARTIYA manufacture & export Tube installation Tools such as tube End-Facers, Tube sheet Grooving Tools, Serrating Tools, Tube Guide, Tube Sheet Hole Reamer, Tube Sheet Hole Brush, Belling Tools, Flaring Tools, Beading Tools, Tube Facing Machines, Tube Beveling Machines, Tube Leak Detector etc.

Based on application different types of Grooving Tools are designed such as BNW series, BST series, & BSGT series. Our Tools stands ahead in Quality, Performance & Safety standards norms in the industries. We also manufacture vide range of Tube Removal Tools, Tube Expander, Tube Expansion System, Hydraulic Tube expansion machine, HVAC Tube Cleaning machines, Impact Sockets, Torque Tools etc.

• Powerful short design of Air Motor is ideal for negotiating short radius bends when cleaning curved tubes.
• Precision slip-fit motor construction means no special tool required for assembly & dis assembly.
• Thrust plate motor packs plenty of power to operate all types of cleaning heads. Shown with forward swing arm type cleaner head & universal joint.

6300 SERIES AIR MOTORThirst plate type motor specially designed for straight tubes motor parts slip-fit together for easy assembly without special tool. The motor operates at full power for high speed, heavy duty performance.

Note:

1. 6000 SERIES, AIR MOTO R CAN BE USE FOR STRAIGHT TUBES ALSO,
2. TUBE CLEANER AIR MOTOR FROM 3/4 TO 1.1/2 OR ABOVE 4 TO 6 CAN BE SUPPLIED AGAINST SPECIFIC REQUIREMENT

FEATURES

• The safe way to remove tough deposits from curved or straight tubes.
• Standard models available for 19 to 140 mm I.D. On request, BHARTIYA can supply heads for up to 500 mm I.D. Tubes.Recommended for all places where danger of explosion exits.
• Air driven rotary motor 3000-6000 RPM under no load. No overheating Efficient. Very durable.
• Automatic cut-out with torque overload prevents tube wall damage.
• Self-cleaning heads. Air blast clears away loose scale, cools cutters heads.
• Versatile range of standard cutters.
• Air motor have a simple design with few moving parts, which provide trouble free operation with minimum of maintenance.

Features :

• Available with a choice of Electric - BTPP System or Pneumatic - BPPP System for hazardous, explosive working environments.
• Pulling gun communicates with power pack via DC remote control. This ensures safely and eliminates the need of electrical cord between pump and gun that other manufacturers provide.
• Microprocessor controls on power pack and gun ensure trouble free life.
• Low setup time and ease of operation.
• Removes tube without any damage to tube sheet.
• High power & High speed automatic cycling, for highest speed of pull available worldwide.
• Auto switchover from low pressure high flow to high pressure low flow on load and again back to low pressure high flow when load is released.
• Automatic slow start feature to minimize risk of breaking tubes and to conserve consumables.
• Compact design of Power pack and Gun.
• Interchangeable pulling guns with same Powerpack. 15 ton gun for light duty high speed work, 30 ton gun for heavy duty tube pulling and 45 ton gun for tubes up to 3" O.D.
• Significant saving of time and money over conventional system.
• Low maintenance cost and worldwide availability of components.
• Unit is portable with handle and mounted on four wheels for easy handling.
• Pulls up to 3" OD tubes continuously, pulls up to 4" O.D. stub.
• Unit will pull tubes continuously through the gun effortlessly, needing only one man for operation.
• Totally heavy steel metal body with duly power coated of power pack or stainless steel body can be provided for longer corrosion free life (Optional)

EATURES:

• Compact and lightweight gun and powerpack.
• Simple and robust operation.
• High pressure pump for pulling toughest jobs.
• Removes tube without damage.
• Low set up time / ease of operation
• Automatic switchover from low pressure to high pressure.
• Interchangeable pulling gun accessories compatible with existing systems on the market.
• Single man operation.

FATURES:

• Improved productivity and better control through foot pedal.
• Extremely compact, durable, lightweight and portable package - useful in confined areas.
• Makes pulling tubes faster and easier.
• Quick and easy arrangement to reduce downtime.
• Lowest priced system available.
• Safe - Totally air operated for use in explosive environments.

Air - Powered Hydraulic Stub Puller set consists of:

• Self Tapping Spear.
• Air Powered hydrulic Pump with FRL unit.
• Stub Puller cylinder assembly (supplied in 2 models).
• Carrying case.

• Kit consist of 1 drive (BC 20 or BC 330), 4 nos. of hollow drive shafts, 1 no. of hollow driven shafts, 5 nos. of shaft coupling, drive coupling based on length of tube to be cleaned and 20 cleaning tools (carbide drill, brushes, buffing tool).
• All above tools will be supplied in a handy metal box.

BHARTIYA Make Electric Tube Expansion System is operated by Control Panel (Electric). This tube expansion system is used mostly for tube expansion of condenser tube expanders, heat exchanger tube expanders.

The control panel unit controls automatically after reaching the required Torque, Tube Expander retracts out from the tube after pressing the reverse Button. This automatic system ensure tube are rolled to maximum tightness without excessive stress of work in Tube metal hence preventing damage at Tube ends or distorting Ligaments of Tube sheet.

Current based electric tube expansion system is suitable for tube rolling of tube OD (6.4mm) to 4 (100.4mm).

Note : Highly Advanced Micro processor based Torque Control Unit is also avaibalbe quote on request.

1. Latest Micro-Controller Chip Installed for controlling the functions of Unit & single circuit board for easy maintenance.
2. The LED on Torque Controller helps to indicate the connection of drive automatically.
3. To produce indentical results it is accurately calibrated digital torgue setting with resolution of 1 watt which makes torque setting accurate.
4. For long life of the system soft start is provided for all drive reducing starting curren in the drive.
5. Four different torque setting suitable for four different drives.
6. To avoid absued or overused appropriate wattage range is automatically selected for connected drive.
7. On pressing button on LED actual drive wattage(torque), Set Wattage(torque), drive current & voltage line is displayed on LED.
8. The system is adjustable for Reverse time from(1sec 100 sec), Trip time (0.1 10 sec), Pause time(interval time between cycles), Adjustable from(01 sec 100 sec) In emergency case push buttom manual reverse push button can be used.
9. Two mode is been used Foot Switch & Hand (trigger) also speed of the drive is adjusted with help reverse rotation.
10. Two mode can be used for Expansion either in Single Mode or Auto repeat Mode.
11. The Drives are well protected over current by short circuits with help of MCB.
12. At the time of trouble shooting Plug in type PCBs are used which reduce down time.
13. Forward, Reverse & Trip indication are provided on LED Indicators.
14. The system is designed with High Quality SCT Technology, which have better voltage, current & dv/dt ratings that triacs. This benefit to the power circuit & reliability it becomes failsafe.
15. Only one Instrument can be used for replacements of spares inside the panel such as PCBs, Transformers, CT, and Relays DPM etc.
16. The system can be compatible with PC / Printer also.

Voltage Stabilizers for use with BTC Torque Controllers All BTC Torque Controllers are supplied with operation manuals

Features:

1. It consists of heavy duty motors.
2. Continuous cycle operation vs. Intermittent cycle operation of drives from other manufactures.
3. High torque to weight ratio.
4. Spare parts are easily available worldwide.

Voltage Stabilizer / Transformers

Features:

1. Digital display of output voltage.
2. Used in on site application and areas which has high voltage fluctuations.

Electric Tube Expansion Accessories

1. Telescopic Shaft
2. Quick Change Chucks And Adaptors
3. Torque Multiplication Gear Boxes
4. Movable Trolley

FEATURES :-The Machine has automatic fee mechanism which is easy to operate, it also adjust the cutting quantity & bevelling angel can be adjusted from 0 degree to 45 degree.Pipe wall thickness from 4 mm to 15 mm the machine can be used easily. Driven TypeElectric Model:- It is Electrically driven with high performance motor to drive, 220v, 1 phase, Voltage, 50-60 Hz frequency, 1.5 HP -3.0HP Power.Pneumatic Model:- A Pneumatic moter adopts to drive. 10-25 bar is Air woking pressure, 1000- 2000L/min is Air consuming flux. Mostly used at dangerous operation places & for inflamable.

It is used for cleaning of tube by transmitting power in terms of rotation from the motor unit to tool head cutter or brush within tube. INNER CORE: It is flexible wire with multiple wound opposite layer. It is made of high tensile spring steel or stainless steel (as per requirement) and passed through heat treatment processes to make it absolutely vibration free. Outer Casing: It is flexible, double interlocked, circular rounded, made of galvanized steel strip, Special spring steel lining is provided within outer casing to avoid any friction between inner core & outer casing. Connection: One end of shaft with machine end socket is attached to suitable motor and other end is attached to tool end.

For Domestic or Indian Flexible Shafts, Sizes are as Follow:

1. Model: BFS-105:: Inner Core: 12.5mm Outer Casing: 26.5mm

2. Model: BFS-106:: Inner Core: 15.0mm Outer Casing: 33.0mm

3. Model: BFS-107:: Inner Core: 18.5mm Outer Casing: 35.5mm

Note: Tolerance for Inner Cores Are +/- 0.5mmNote: Tolerance for Outer Casing Are +/- 1.0mm

Model No. BPC3-45 chiller tube cleaning system uses a 3/4 HP motor for tougher deposits. A 2 directions foot switch is provided for cleaning internally enhanced tubes. CONTENTS :

• BPC-3 Tube cleaners-1
• NFSC-703-45 Flexible Shafts-2
• Nylon Brush (Specify Size)- 25
• Two Direction Foot Switch-1
• Repairing kit for flexible shaft NFSC-703 consisting of 4 drive couplings, 4 tool end couplings, 1 crimping tool with punch, 1 flexible shafts lubricator, & 2 bottles of lubricant Tubes.

All units available with various electrical specification: 115v 60 Hz, 115v 50Hz 9 Amps.220 v 60 Hz, 220v 50Hz -4.5 Amps.

Bhartiya Make Tube Expanders are manufactured for different sizes of Tubes. We produce different types of Boiler Tube Expanders & Condenser Tube Expanders. The tube expanders are usually helpful in limited or congested Space / Areas where the Tubeare Installed, & its Power-driven expanders is helpful for short bends, U-turns type Tubes. To reduce the damage of the tubes due to vibration at time of Cleaning process Tube Expanders are mostly preferred. We also manufacture & supply Tube Expanders for Condenser, Jacket Tube Expander, and Electric Tube Expander Tool for Tube Expander, Boiler tube expander can be operated by using electric, hydraulic or pneumatic expansion machines. We manufacturer tube expander for tube size: 1.1/2 (38.5) to 8 (203.2mm)etc.

Bhartiya Make Tube Expanders are manufactured for different sizes of Tubes. We produce different types of Boiler Tube Expanders & Condenser Tube Expanders. Condenser tube expanders are suitable for tube expansion of heat exchanger, chiller, condenser tubes. Condenser tube expanders are operated mostly by using electric tube expansion system. BHARTIYA MAKE Condenser tube expanders are suitable for tube size range (6.4mm) to 1.1/2 (38.5mm)

FEATURES:Tool bits are coated with Titanium Nitride to give 3 times the life of conventional tool bits. Ideal for quick facing of projecting tube ends in heat exchanger, condensers & boilers.One size of tool is suitable for use on multiple tube thickness by interchanging pilot. (TEF- 375 is the exception with the tool suitable for one tube ID only.) Each tool is supplied with a set of multiple pilots to cover tube thickness. Tube end facers for MM sizes of tubes also available. Please enquire.

FEATURES:

• High speed production tools.
• Titanium Nitride coated tool bit can be reversed and used. Doubles tool bit life.

FEATURES:

• Tool uses 3 cutting blades which can be configured for tube
• End facing or weld removal as step in the removal of welded tubes from the tube sheet.
• Tool fitted with MT shank for use with standard air or electric drills.
• Cutting blades are titanium Nitride coated to give 3 times the life of conventional cutting blades.
• Ideally suited for work on larger diameter boiler tubes .
• Tools available for MM sizes of tubes also. Please enquire

FEATURES:

• Tube Guide is used for piloting tubes through the tube sheet & baffle plates during tube insertion process.
• Tube guides size range is to 1.1/2.
• For larger size, please contact us.

Features:

1. Silent during use. In comparison electric and pneumatic tube expansion systems are noisy.
2. Drive communicates with the pump via 9v DC remote control. This ensures safety & eliminates the need of electrical
3. Compact, therefore easy to use inside boiler drums.
4. Compatibility- Same power pack for all 4 drives to expand 5/8 OD to 4 OD tube.
5. Very high Torque developed- can expand large diameter, thick wall tubes in thick tube sheets easily.
6. Long life + low maintenance.
7. Boiler erections get completed in record time.
8. Can be use for long working hours because drive is unaffected by heat.
9. Dual drive power pack is available to connect 2 drives to single power pack to cut down tube expansion time by further 50%.
10. Microprocessor controls on the pump automate the expansion cycle. Trip, pause & reverse times for the drive are adjustable. No need for repeated manual STOP/ START of the drive during expansion cycle- Complete automatic.

The hydraulic pump supplied with hydraulic drive incorporates the latest state of the technology resulting in a subcompact pump developing 100 bar pressure. The system is mounted on four wheels for on site manevourability. Expansion of tubes is regulated by adjusting pressure setting pump. Once required amount of wall thinning is achieved the drive trips automatically.

Our new model PUSH&PULL B50-600 Pneumatic Rolling Motor has been specially engineered to ensure uniform tube to tube sheet expansions, thereby preventing the under & over rolling of the tubes.

Pneumatic Roling Drives FEATURES:

• Low Weight Aluminum Body.
• Erogonomically push & pull throttle.
• Precision control measures torque output.
• Automatically stops tube expansion at defined setting.

Right Angle Rolling Drives are specially designed for expanding boiler tubes in mud drums, fire tubes, steam & other boiler accessories

Right Angle Rolling Drives FEATURES:

• 360 degree adjustable air exhaust.
• Easy adjustable torque.
• Angle head can be set up in numerous positions.
• Both models equipped with roll throttle as standard. Level throttle optional
• Unique Head design consisting of fully enclosed bearing for long & trouble free life

Always Up For A Challenge :

• Housing CNC machined from Aircraft grade Aluminum
• Every tool individually calibrated and certified
• Positive engagement ratchet will never lock up
• Extremely simple and efficient design
• High tarque to weight ratio
• Multi-position reaction arm.

Torque Wrench is calibrated tool recommended for use in controlled tightening of nuts & bolts to avoid over/under stressing. Bhartiya Torque Wrenches are Preset/Adjustable click type torque wrenches which are available in ratchet and non ratchet types. These torque wrenches are compact, light weight & rigid to suit the rugged working conditions prevailing in Indian industries particularly the automobile sector.Our torque wrenches are being very successfully used by Many heavy industrial organization in India Besides these all Vehicle & Automobile manufacturers are extensively using our Torque Wrenches.

FEATURES:
Bhartiya Torque Wrench is a fast acting precision spanner cum instrument of an entirely new design for tightening of bolts & nuts to the required Torque. The Torque Wrenches are available in a set of 12 models convering Torque requirement from 3 to 2500 Nm. Bhartiya Torque Wrenches calibrated to an accuracy of 3% on Electronic calibrators & our Equipments are traceable to National Physical Laboratories, an important prerequisite for ISO 9000. Each & every Torque Wrench is accompanied with is Calibration Certificate. These are also traceable National Standards and we guarantee our Torque Wrenches against any premature failure. These torque wrenches are also available in special production model to suit exact Torque requirement and critical application that do not have direct access. APPLICATIONAutombile, Heavy Engineering, Petrochemicals, Fertilizers, Aeronautics & Defence Organisations etc.

Bhartiya Torque Multipliers are heavy duty tools used to increase the Torque produced by Torque Wrenches. They have been developed to meet the high Torque requirements and keeping in view space restrictions in Torque Wrench applications. Torque multipliers are suggested for either tightening of high tensile bolts or loosening Rusty & Frozen but bolts.

FEATURES:
Bhartiya Torque Multipliers are precision Gear units designed for multiplication of input Torque multipliers are recommended to be used where Very high Tor que (over 100 kg mtr.) Are required to minimize input effort. As such the us of Torque multipliers reduces the manpower required as well as fatigue.The multiplier has a gear mechanism by which the Torque applied on the input side is multiplied in a particular ratio. Bharatiya Torque Multipliers are available in Multiplication Factors of 5:1 & 25:1. Torque Multiplier covers Torque requirement from 100 kg mtr. To 925 kg mtr. (750 lb. Ft to 7000 lb.ft) APPLICATIONBhartiya Tool Torque Wrenches are recommended to be used at the Input end to achieve an exactly calculated output Torque so the fluctuation of efficiency remains extremely small over period. It is extensively used in large Petrochemicals and Refineries.

Featuers / Benefits :Safe : No Flames. No Sparks. No Risk to volatile surroundings. No Hammers Or Impact needed. No flying fragments.Fast : Cuts a 3 Nut in 20 to 30 seconds vs. Approx. 20 minutus with a hammer & Chisel or torch.No Damage to bolt or stud threads by Calibrating the chisel so that only the nut is cut. Easy Set up : You can be up & away in less than 5 minutes. Versatile :Nut Splitters cut the hardest nuts. The range of models offered & the range of each model compares very favorably vs. The competition.Price : Competitive price of the unit plus savings in reduces downtime & no damage to costly bolts & studs.

We manufacture & export BHARTIYA FLEXIBLE SHAFT GRINDER MACHINES ranging from 0.75 to 2.5 H.P. and also with single phase and three-phase range. Our motors are thoroughly tested for insulation and overloading; incorporated with a high quality windings and bearings. The motors are absolutely trouble free and mounted with an easily accessible rotary switch.Our flexible shafts are manufactured with superior quality raw material to ensure longer product life. The shafts can be easily fitted or dismantled from the motor at one end and tool holder at the other end.Our tool holders to suit different applications like mounting of grinding wheels, mounted points sanding discs and right angle attachments. The individual components in the assembly of the tool holder are made with proper heat treatment, dimensional and surface finish, forms, profiles etc., The separation of drive unit and the tool itself provides for complete freedom of operation, without fatigue, during long working periods. Additionally, areas difficult to reach with other tools can be worked effectively with flexible shaft machines.Our program embraces single-multi and infinitely variable speed machines. Operating speeds based on long, practical experience provides for optimal cutting and surface speed, which guarantees maximum stock removal and also economic tool factor.

Advantages of machines with flexible shafts:

1. Wider fields of application with universal combination possibilities.
2. Light and handy tools related to specific performance.
3. Operation in restricted areas
4. Wide speed range
5. Constant speed
6. High cutting capacity
7. Unaffected by constant rough working conditions
8. Rugged construction - long working life
9. Pollution free - low noise levels

Ten good reasons why you should select BHARTIYA flexible shaft machines

1. Easy to operate
2. Continuous duty rating unlike tools with universal motors
3. Available for operation in single phase and 3 phase power supplies
4. Sturdy construction and dynamically balanced pressure die-cast rotor
5. Wide range of power - output and speeds to suit every application and grinding media
6. Optimum cutting speed under varying load conditions due to constant speed characteristics
7. Less than 5% RPM drop from no load unlike 40% or more in universal motor tools and pneumatic tools
8. High productivity due to continuous rating, constant speed operation, minimum operator fatigue and minimum downtime
9. Low maintenance cost due to absence of frequent armature burn out or carbon brush cleaning/replacement problems of universal motor tools and clogging of filters of pneumatic tools.
10. Complete freedom of operation, minimum operator fatigue and easy accessibility to remote and restricted areas of job due to the separation of tool from drive machine unlike universal motor tools and pneumatic tools

Flexible Shaft Grinding machine is widely used in Fabrication Workshops, Foundries and heavy industries. It is very suitable for heavy and or lengthy jobs where it is not possible to lift the job or get the same close to the grinding machine. Each machine is supplied with a Flexible Shaft and Grinding Wheel. The machine can also be used for Buffing purpose by attaching an buffing attachment which can be supplied as an extra equipment. Machine is mounted on Castor Wheels and can be easily moved around close to the job.Dynamically Balanced rotor minimise vibrations and ensure smooth running.Construction of the machines are made sturdy and robust o offer vibration free performance. Collet attachment for mounted point grinding wheels can also be supplied at extra cost.

Standard Accessories :Air tapping spindle Parallel arm Table mounting column Air unitChose any six safety clutch tapping adapters Radial jib

Features :Hydraulic tapping spindleParallel armTable mounting columnChoose any six safety clutch tapping adaptersWork CartElectric Motor, Hydraulic Pump, Hydraulic BoxElectric - Controller Device