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Shilpi Cable Technologies Ltd

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Our Products

  1. Wires 16 Products available
  2. Rope

    2 Products available
  3. Router, Cables & Networking Devices

    1 Products available
  4. Electrical & Signaling Contractors

    1 Products available
  5. Wiring Harness

    1 Products available
  6. Adapter

    1 Products available
  7. Antenna

    1 Products available
  8. Fuses, Circuit Breakers & Components

    1 Products available
  9. Clamps

    1 Products available
  10. Insulators And Insulation Materials

    1 Products available
  11. Others Products 3 Products available

Wires

Our product range contains a wide range of Telephone Wire, Pvc Insulated Battery Cables, Telephone Cables, Solar Cable and Round Enamelled Copper Wires

Telephone Wire

Telephone cables is a pair of copper wires runs from a box at the road to a box (often called an entrance bridge) at your house. From there, the pair of wires is connected to each phone jack in your house. Along the road runs a thick cable packed with 100 or more copper pairs. Depending on where you are located, this thick cable will run directly to the phone company's switch in your area or it will run to a box about the size of a refrigerator that acts as a digital concentrator. All sizes of telephone cables are available from 2 pairs to 60 pairs.
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Pvc Insulated Battery Cables

Battery cables are used in Original Equipment by India's leading vehicle manufacturers. Manufactured from electrolytic grade, bright annealed, bunched, bare copper conductors, these cables are insulated on state-of-the-art extruders with a special grade PVC compound that is formulated and manufactured in-house. This PVC is impervious to water, petrol, diesel, acids, engine & lubricating oils and grease. It is ideally suited for extreme weather conditions. These cables undergo stringent quality checks during manufacturing process and at the final stage. They are available in red and black colours in 25-metre and 100-metre coils / drums. These cables are also used in other applications where batteries are used, e.g. telecommunication, power, computers, etc. where the D.C. voltage does not exceed 100 volts. These cables are long-lasting and ensure proper distribution of power in the vehicle.

Nominal Area sq.mm. Number / Dia. of strands (Nom.) mm. Resistance at 20°C (Max.) ohms / km Radial thickness of insulation (Nom.) mm. Overall diameter (Approx.) mm.
10 140/.3 1.910 1.0 6.30
16 126/.4 1.210 1.0 7.25
25 196/.4 0.780 1.2 8.80
35 276/.4 0.554 1.2 10.35
50 396/.4 0.386 1.4 12.25
70 360/.5 0.272 1.4 13.90
95 475/.5 0.206 1.6 15.85
120 608/.5 0.161 1.6 17.75
150 750/.5 0.129 1.8 18.85
185* 925/.5 0.106 2.0 22.00
240* 1221/.5 0.0801 2.2 25.00
PVC Insulated HIGH TENSION CABLES (IGNITION CABLES) in Black colour
1.2* 17/.3 15.36 2.75 7.10
1.3* 19/.3 14.01 2.75 7.10
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Telephone Cables

Telephone cables is a pair of copper wires runs from a box at the road to a box (often called an entrance bridge) at your house. From there, the pair of wires is connected to each phone jack in your house.

Along the road runs a thick cable packed with 100 or more copper pairs. Depending on where you are located, this thick cable will run directly to the phone company's switch in your area or it will run to a box about the size of a refrigerator that acts as a digital concentrator. All sizes of telephone cables are available from 2 pairs to 60 pairs.

JASOD611 AVSS

SHILPI twisted paired cables are best suited for telephone and switchboard cabling applications. the conductor is made of solid annealed, high conductivity bare copper. The conductor is insulated with special grade high-density polyethylene with different colours. The insulated cores are twisted with uniform lay to form pairs and are bunched together in such a manner so as to minimise cross talk. In 50 and 100 pair cables the units of 10 and 20 pairs respectively are identified with colour binders and stranded to form the laid up cable. The laid up cable is further jacketed with a grey colour fire retardant (FR) PVC specially formulated and manufactured in-house, with high oxygen and temperature index. The cables can be used for switchboard and internal telephone wiring in high-rise buildings, offices, factories, hotels, residential complexes, etc. They generally conform to ITD specifications G/ WIR-06/02. May 94. Stringent quality control at every stage, from raw material through manufacturing, upto the finished product, guarantees high quality.

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Solar Cable

Solar cable is the interconnection cable used in photovoltaic power generation. A solar cable interconnects solar panels and other electrical components in the photovoltaic system. Solar cables are designed to be UV resistant and weather resistant. It can be used within a large temperature range and are generally laid outside.

The cable is tested to last 25 years. All sizes of solar cables from 0.5 SQMM to 300 SQMM are available.

Special Properties of Solar Cables

  • Lifetime reliability: lasts up to 30 years even under tough external conditions.
  • Outdoor durability: resists extreme temperatures (-40C to 120C maximum at the core) and ozone resistant.
  • UV resistance: full protection against ultraviolet rays.
  • Halogen-free: Low Smoke Emission & Low Toxicity/Corrosivity during fire.
  • Properties against fire: flame retardant, fire retardant.
  • Flexibility and stripability: for fast and easy installation.
  • Fully recyclable: in accordance with new environmental regulations.
  • Easy installation with color identification (blue, red).
  • Suitable to common connector types.
  • UL, TV, UTE and IMQ-certified.

Constituents

Shilpi Solar Cables are manufactured with the following materials

  1. Annealed Tinned Copper Conductor
  2. Cross Linked Polyolefin Compound
  3. Zero Halogen Polyolefin Compound

Required Features of Solar cable

Chemical Features
  • Weather resistant
  • Resistant to mineral oils
  • Resistant to acids & alkaline
Thermal Features
  • Maximum conductor temperature of operation-120 C during 20000 hours
  • Minimum operating temperature: - 40 C
TUV Certification

Electrical Features
  • Voltage rating :1.5 (1.8) KV DC / 0.6/1.0 (1.2) KV AC
  • High voltage test: 6.5 KV DC for 5 minutes.
Mechanical Features
  • Resistant to Impact , tear & abrasion
  • Minimum bending radius 4 times of overall diameter.
  • Safe pulling force -50 N/sqmm.

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Round Enamelled Copper Wires

SCTL is one of the leading enamelled copper wire producer in INDIA. Our company is using the state of art machinery for enamelled copper wire production. We can produce enamelled copper wire according to national and international standards such as IEC, & NEMA. The aim of our company is to produce high quality enamelled copper wire. Quality control team strictly applies quality control test at every step of production. SCTL is always the disposal of its client to provide technical assistance and share its vas experience with them.

MARKING

Each spool & carton shall be labelled with the following with indelible ink :

i) Manufacturer's Name and / or Trade mark. ii) Material code No. iii) Type of enamel. iv) Type of covering.v) Size of wire in swg/mm.vi) Net weight of wire. vii) Batch No.

STORAGE

The spools shall be stored on racks and in dry atmosphere. Please pay attention to the following points when storing wires for a long period of time.

i) Never store wires in an area exposed to direct sunlight. ii) Avoid high-humidity environments.iii) Avoid special environments (gasses).iv) Be sure that no electric wire will hit other articles or other wires.v) Never store wires in a dusty area.

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Flexible Single Core Cable

  • Voltage 1100 VOLTS
SAFE PVC INSULATED SINGLE CORE UNSHEATHED INDUSTRIAL (MULTISTRAND) CABLES - FLAME RETARDANT (FR) and FLAME RETARDANT LOW SMOKE HALOGEN (FR+) CONFORMING TO IS-694 WITH BRIGHT ANNEALED ELECTROLYTIC BARE COPPER CONDUCTOR FOR VOLTAGE GRADE UPTO 1100 VOLTS.
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Copper Telephone Cable

  • diameter 0.4 mm, 0.5 mm
Telephone cables is a pair of copper wires runs from a box at the road to a box (often called an entrance bridge) at your house. From there, the pair of wires is connected to each phone jack in your house. Along the road runs a thick cable packed with 100 or more copper pairs. Depending on where you are located, this thick cable will run directly to the phone company's switch in your area or it will run to a box about the size of a refrigerator that acts as a digital concentrator. All sizes of telephone cables are available from 2 pairs to 60 pairs.
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Dc Cable

  • Voltage rating 1.5 (1.8) KV DC / 0.6/1.0 (1.2) KV AC
Solar cable is the interconnection cable used in photovoltaic power generation. A solar cable interconnects solar panels and other electrical components in the photovoltaic system. Solar cables are designed to be UV resistant and weather resistant. It can be used within a large temperature range and are generally laid outside. All sizes of solar cables from 0.5 SQMM to 300 SQMM are available.
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Rf Cables

  • Impedance 50±1 Ω
  •   Relative Velocity of propagation
  • 82% Capacitance (1KHz)
  • 78 pF/m Maximum operating frequency
  • 20.4 GHz Cut-of frequency
  • 25 GHz Peak power
  • 90 KW Inner conductor DC-Resistance
  • ≤10.5 Ω/Km Outer conductor DC-Resistance
  • ≤6.5 Ω/Km Inductance
  • 0.195 µH/m DC breakdown voltage
  • 1600 V Jacket spark voltage (rms)
  • 5000 V Return loss (800~1000) MHz
  • ≥26 dB VSWR ≤ 1.1
  • Return loss (1700~2200) MHz ≥24 dB
  • VSWR ≤ 1.13 Insulation resistance
  • ≥10 GΩKm  
  • Passive intermodulation ≥160 dBc

Radio Frequency cable is used as a transmission line for radio frequency signals. Its applications include feedlines connecting radio transmitters and receivers with their antennas. RF cable also provides protection of the signal from external electromagnetic interference. RF Cables are available in ", ", 7/8", 1-1/4" and 1-5/8" sizes. Copper & Aluminum variants available.

Mechanical Characteristics

Inner Conductor Copper clad aluminium wire 1.88 mm
Dia over Dielectric Foamed PE 4.6 mm
Dia over outer conductor Corrugated copper tube 6.5 mm
Diameter over outer jacket PE 7.7 mm
Cable weight PE 83 Kg/Km
Tensile strength   350 N
Bending moment   1.5 Nm
Flat plate crush strength   8 N/mm
Min.bending radius single   12.5 mm
Min.bending radius repeated   25 mm
No.of bends, minimum(typical)   20(50)
Recommended hanger spacing   0.6 m
Installation temperature   -40°C~+60°C
Operating temperature   -55°C~+85°C
Storage temperature   -70°C~+85°C

Attenuation & Average Power

Frequency(MHz) 100 450 800 900 1000 1800 1900 2100 2200 2300 2500 2700 3000
Attenuation typical (dB/100m) 5.6 12.3 16.8 17.9 19 26.3 27.2 28.7 29.5 30.2 31.7 33.2 35.2
Average power (KW) 1.13 0.52 0.39 0.37 0.35 0.25 0.24 0.233 0.23 0.223 0.21 0.20 0.19
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Automotive Cables

JIS-C 3406 AV

Use

Wires used in low voltage circuits in automobiles (vehicles and motorcycles)

Features

General purpose wires for automobiles; they are used in low voltage circuits such as starting, charging, Iighting signal and instrument panel circuits. Standard : JIS C 3406

Nominal Size *1 Conductor
{Annealed copper stranded conductors}
Insulation Over all Diameter Conductor Resistance at 20 C mΩ/m Current Limit A *2 Approx Weight gm/m Standard Length m *3
Construction Calculated Area Outer
Diameter
Thickness Standard Max.
0.5 7/0.32 0.5629 1.0 0.6 2.2 2.4 32.7 12 10 1000
0.85 11/0.32 0.8846 1.2 0.6 2.4 2.6 20.8 16 13 800
1.25 16/0.32 1.287 1.5 0.6 2.7 2.9 14.3 21 17 600
2.0 26/0.32 2.091 1.9 0.6 3.1 3.4 8.8 28 26 500
3.0 41/0.32 3.297 2.4 0.7 3.8 4.1 5.59 38 40 300
5.0 65/0.32 5.228 3.0 0.8 4.6 4.9 3.52 51 62 200
8.0 50/0.45 7.952 3.7 0.9 5.5 5.8 2.32 66 92 200
15.0 7/12/0.45 13.360 5.4 1.1 7.8 8.0 1.38 94 160 2000
20.0 41/0.80 20.610 6.1 1.1 8.3 8.8 0.887 121 226 1500
30.0 70/0.80 35.19 8.0 1.4 10.8 11.5 0.520 168 384 1000
40.0 85/0.80 42.73 8.8 1.4 11.4 12.1 0.426 188 462 1000
50.0 108/0.8 54.29 9.8 1.6 13.0 13.8 0.337 220 583 1000
60.0 127/0.8 63.84 10.4 1.6 13.6 14.4 0.287 243 676 1000
85.0 169/0.8 84.96 12.0 2.0 16.0 17.0 0.215 300 924 1000
100.0 217/0.8 109.10 13.6 2.0 17.6 18.6 0.168 356 1151 1000
0.5f 20/0.18 0.5087 1.0 0.6 2.2 2.4 36.7 12 9 800
0.75f 30/0.18 0.763 1.2 0.6 2.4 2.6 24.4 15 12 800
1.25f 50/0.18 1.273 1.5 0.6 2.7 2.9 14.7 38 18 600


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PHOTOVOLTA CABLES (SOLAR)

SHILPI is the industry leader in the manufacturing of Electric Wires & Cables in India.

We are a customer focused company, and always keen to develop wires & cables to meet the specific market segment. During financial year ending March 2013 SHILP has achieved a Sales turnover of Rs. 654 Cr. We are committed to interacting with our customers to deliver innovative cable solutions that increase productivity and safety. SHILPI is also a ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 and ISO TS 16949 certified cable manfaturer.

SHILPI announces the launch of Solar Cables to support Renewable Energy initiative of the world.

Solar Cables are designed to meet the growing needs of the solar industry. Our solar cables is just the beginning of our plans to develop and launch green technology in wires & cables. Solar Cables are flexible and are resistant to abrasion & moisture. Regardless of your panel-to-grid needs, we have the cables to meet your requirements.

Applications

These cables are designed for connecting photovoltaic power supply systems. These cables can be used indoor & outdoor for flexible and fixed installations with high mechanical strength in extreme weather conditions.

Standards

2 Pfg 1169/08.2007.

  • Maximum Temperature at Conductor: 120C (20000h)
  • Short Circuit Temperature: 200C (at conductor max. 5sec)
  • Thermal Endurance Test: According to EN 60216-2 (temperature index +120C)
  • High Temperature Pressure: Test according to EN 60811-3-1
  • Damp Heat Test: According to EN 60068- 2-78 1000 hrs. at 90C with 85% humidity
Mechanical Characteristics
  • Minimum Bending Radius: 5 x OD (fixed), 15 x OD (occasional flexing)
  • Dynamic Penetration: According to requirement of Cables for PV systems 2 Pfg 1169/08.2007 Annex F
  • Notch Propagation: According to 2 Pfg 1169/08.2007 Annex G
  • Tensile Strength: 6.5 N/mm2 for insulation and 8 N/mm2 for sheathing according to EN60811
  • Elongation of Insulation and sheathing: 125% according to EN60811
  • Anticipated Period of Use: 25 years
  • Shrinkage: 2% at 120C according to EN 60811-1-3
EU Directives
  • The cables are RoHS (Restriction of certain Hazardous Substances) compaliant as per EU Directives 2002/95/EC
Chemical Characteristics
  • Mineral Oil Resistance: according to EN 60811-2-1
  • Ozone Resistance: according to EN 50396 part 8.1.3 Method B
  • Weathering-UV Resistance: according to HD 605/A1 or DIN 53367

cables confirm to TUV specificationst.

TYPE 2

DC Solar Cables are Single core Copper cables each for +ve and ve. They are insulated with HR 105C PVC compound and and sheathed with UV stabilized HR 105C PVC compound.

TYPE 3

DC Solar Cables are Single core Copper cables each for +ve and ve. They are insulated with XLPE compound and and sheathed with UV stabilized PVC ST2 compound.

B. Array Junction Box to Main Junction Box and Main Junction Box to Inverter

These Solar DC cables which are not exposed to sunlight and are always routed through PVC Pipes which are laid underground. Choice of cables can be done from any one of the options given. Generally Option 3 is chosen for this route.

Electrical Characteristics
  • Rated Voltage: 0.6/1 kV AC
  • Rated DC Voltage: 1.5 kV
  • Maximum Permitted DC Voltage: 1.8 kV (conductor/ conductor, non earthed system, circuit not under load)
  • Maximum Permitted AC Voltage: 0.7/1.2 kV
  • Working Voltage: DC 1000 V
  • Insulation Resistance: 1000 M-km
  • Spark Test: 6000 Vac (8400 Vdc)
  • Voltage Withstand: 6500 V as per EN50395 for 5 min
  • Ampacity: According to requirements for cables for PV systems

Construction Characteristics

Conductor

Insulation

Sheath

Electrolytic Multi Stranded tinned copper conductor flexible as per IEC 60228 Class 5.

InsulationCrosslinked Halogen Free & Flame Retardant

SheathCrosslinked Halogen Free & Flame RetardantSheath in Black/Blue/Red Colour

Thermal Characteristics
  • Ambient Temperature: -40C +90C
  • Ammonia resistant : 30 days in saturated ammonia atmosphere (internal testing)
  • Very good resistance to oil and chemicals
  • High wear and robust, abrasion resistant
  • Acid & Alkaline Resistance: According to EN 60811-2-1 (Oxal acid and sodium hydroxide)
Fire Performance
  • Flame retardant according to IEC 60332-1-2
  • Low smoke emission < 20% as per ASTM D-2843
  • Halogen free according to EN 50267-2-1/- 2, IEC 60754-2
  • Acid gas emission not more than 0.5% as per IEC 60754-1 pH minimum 4.3 as per IEC 60754-2 conductivity maximum 10 as per IEC 60754-2
  • Toxicity according to EN 50305, ITC- index< 3
Specifications

As per TV Rheinland specification: 2 Pfg 1169/08.2007.

Solar Cables used in Solar Farm installations are mainly categorized as given below:

A. PV module to PV module and PV modules to Array Junction Box

These cables though not exposed to direct sunlight are throughout the day time exposed to diffused/ indirect sunlight and atmospheric temperatures in open air.

TYPE 1

DC Solar Cables are Single core Copper cables each for +ve and ve. They are insulated and sheathed with Cross Linkable LSOH which has UV as well as Ozone protection properties. These

C. Inverter to Transformer Primary

The Three Phase AC output from the Inverters is connected to the Transformer Primary through Underground Armoured Cables. These cables are Copper or Aluminium XLPE insulated, GI armoured, UV stabilised PVC ST2.

D. Transformer Secondary to RMU/Switchyard

The Three Phase AC output from the Tranformer Secondary is connected to the RMU/Switchyard through Armoured Cables. These cables are Copper or Aluminium XLPE insulated, GI armoured, UV stabilised PVC ST2.

E. RMU to Switchyard

Three Phase AC connection from the RMU is connected to the Switchyard through Armoured Cables. These cables are Copper or Aluminium XLPE insulated, GI armoured, UV stabilised PVC ST2.

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Power Energy Cables

Renewable energy is energy that comes from resources which are continually replenished such as sunlight, wind, rain, tides, waves and geothermal heat. We provide solar solutions for telecom cell site, roof top solar plant and Mega watt power plant including survey, design, supply, installation, commissioning, and integration. We provide project management and consultancy also.

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Control Cables

Power and Control Cable is a flexible instrumentation cable designed for measuring, control or regulation in the field of process automation.It is a highly flexible multicore cable, with (class 5) copper conductors and a galvanised steel wire braid (GSWB) for mechanical protection.

The cable is typically manufactured with PVC insulation, bedding and a transparent PVC sheath.

Power and control cables complying voltage rating of 300/500V and meets the requirements of both BS6500[3] and VDE0250 standards.

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Lan Cables

LAN Cables also known as twisted pair cables finds its application in many Ethernet networks and telephone systems. Various ranges of LAN cables like Cat5, cat 5e, Cat6 (FTP, SFTP, UTP) are available.

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Jumper Cable

  • Body Style, Connector A N (M) Straight
  • Body Style, Connector B   N (M) Straight
  • Cable Family   1/2in Super Flex Cables
  • Length   1 Mtr
  • Attachment Specially developed connectors using soldering technology that guarantees superior electrical characteristics
Dealing in Jumper Cable.

Electrical

Frequency Range DC-3 GHz
Characteristic Impedance 50±1 Ω
3rd Order IMD ≤117 dBm(-160dBc) @1800 MHz
3rd Order IMD Test Method Two +43 dBm Carriers
Return Loss DC-1 GHz: ≥ 26 dB up to 3 G
Attenuation (Max at 20ËšC) (Include Connectors + Cable up to length of 1m)
900 MHz 0.21 dB/mtr
1800 MHz 0.26 dB/mtr
2200 MHz 0.29 dB/mtr
3000 MHz 0.32 dB/mtr
Insulation Resistance >10000 MΩ
Contact Resistance of the connector <0.4mΩ for the centre contact
<1.5mΩ for the outer contact

Mechanical

Reliability of Contact Minimum 500 mating
Cable Retention Force (Before degrading Electrical Specification) Maximum 250 N
Coupling Nut Torque Minimum 40-60 N metres (Manual)
Bending Radius (Repeated Bending)   Minimum 50mm
Bending Radius (Single Bending) Minimum 32mm

Data

Inner Conductor Copper Clad Aluminum
Dielectric Foamed Polyethylene
Outer Conductor Corrugated Copper Tubing with Black Polyethylene Jacket
Connector
Body Brass (ASTM B 16) / Tri Alloy
Insulator PTFE (ASTM D1457, Type 1. Grade 1)
Centre Contact Stress Relived Brass –Tri Alloy Silver Plated
Outer Contact Brass-Tri Alloy Plated
Gasket Silicone Rubber
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Co Axial Cables

Coaxial cable, or coax is a type of cable is used for radio frequency transmission. All types of Co-axial cables like RG series, LMR series are available.

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