Shashvath Fabricators And Engineers

Vasai, Thane, Maharashtra

Manufactured and supplied by us from Thane, Maharashtra, Soft Gelatin cooker is a fastener for low shear mixing, having a hydraulic lifting system. The gelatin feed tank is fitted with a water filled jacket that helps in setting temperature. The material is SS304/SS316 with a dimension of 3100(L)X1600/2893(w)X3500(/H ) and a weight of 980 kg. Power consumption is 35 K w. Maximum RPM is 40 rpm and has the capacity of two 600 l tanks.

 

Technical Specification :

• Material - SS 304 / SS 316
• Dimension - 3, 100(L) x 1, 600/2, 893(W) x 3, 500(H)
• Weight - Approximately 980 Kg (Approximately 1, 200 Kg including operation platform and ladder)
• Power consumption - Approximately 35 Kw
• Voltage - 220V/380V/440V x 3 phase
• Frequency - 50Hz/60Hz
• Maximum rate - 40 rpm (fixed)
• Maximum temperature - 90 100â��
• Maximum capacity - 600Ltrs x 2 tank / 600 liter x 1 tanks
• Motors - 5HP x 2 sets / 5HP x 1 sets
• Heating elements - Two elements of 5 Kw ( Electric Heater)

 

Water sealed vacuum pump

• Dimension - 980(L) x 380(W) x 450(H)
• Weight - Approximately 68 Kg
• Power consumption - Approximately 3.75 Kw
• Voltage - 220V/380V/440V
• Frequency - 50Hz/60Hz
• Main motor - 5HP

 

General
Shampoos are typically viscous liquids, either clear or opaque (pearlised), containing 20–40% solids, adjusted to approximately pH 5.5. Most, but not all, have viscosities in the ratio of 500–1500 centipoise. A hair shampoo may be defined as a detergent specifically formulated for the washing of hair, and packaged in a user-convenient form. Typically, a shampoo must clean well, rinse easily, impart gloss to the hair, minimise tangle and not damage the hair structure, or the scalp or the eyes.

 

MANUFACTURING PROCESS
Shampoos are manufactured by simple slow blending in a stirred vessel. The vessel may be jacketed for heating. Vessels are normally closed type and subjected to vacuum to avoid excessive foaming when foaming agent is added. For best results contra type rotating stirrer is best used for shampoo manufacturing. Ingredients are weighed or metered incrementally into the mixing vessel, with thorough mixing between each addition. A moderate amount of heat is used to reduce the viscosity and so facilitate ease of mixing. Some pearlising agents are waxy solids at ambient temperature and require melting in a premixing vessels before use. Demineralised water is most commonly used in order to minimise contamination of the product. No further processing is required after blending, & perfuming and the product may be packed off directly from the mixing vessel. Or may be transferred to storage vessels from where they are transferred to the filling machines. Many companies make the bases for the shampoos where they do all the premxing of surfactants, sles, other ingredients and sell the same to major industries These industries are mainly called the formulators and in this second level processing will involve only the addition of water, colour and fragrance. In case of ayurvedic or herbal shampoos, they add their propriety formulae ingredients themselves so that no one knows the exact nature of ingredients and its details.

 

 

VESSELS REQUIRED FOR A SHAMPOO PLANT
MAIN SHAMPOO MANUFACTURING VESSELManufacturing vessel is cylindrical vessels with dished bottom vessels. Top of the vessel is also dished end welded. Agitator assembly in the manufacturing vessel., slow speed Anchor agitator is provided in the manufacturing vessel. However for best results contra rotating or semi contra rotating agitators are normally preferred by most of the manufacturers for excellent quality of the shampoo produced. CIP turbo disk is provided at the top of the vessel for cleaning. Suitable nozzles, manholes, valves etc are provided on the vessel. Vessel can also be provided with jacket which can be used for both heating and cooling if required by the client. Manufacturing vessel can be subjected to full vacuum.

 

 

PREMIXING VESSEL
Premixing vessel is cylindrical vessels with dished bottom vessels. Top of the vessel is also dished end welded or can be provided with loose lid too. Agitator assembly in the premix vessel. Is high speed cowl/ saw cutter type agitator. In some cases high speed homogenizer are also provided. CIP turbo disk is provided at the top of the vessel for cleaning. Suitable nozzles, manholes, valves etc are provided on the vessel. Vessel is provided with jacket for heating. Jacket can be steam heated or electrically heated as per client’s requirement. Suitable insulation and cladding is provided on the jacket. There is no need for any vacuum in this vessel. Normally the capacity 

 

 

of this vessel is 60 % the capcity of the main manufacturing vessel. Premix vessels can be 1 no or 2 nos as per the clients requirements and formulae of the shampoo.

 

STORAGE VESSEL
Storage vessel is simple vessel used to store shampoos. It is cylindrical type of vessel with dished bottom, loose top lid. Bottom valve is provided with din fittings to facilitate the pipeline connection. Its capacity is the same as the manufacturing vessel. Normally storage tanks are more in number so that different types of shampoos can be manufactured and stored. Filling is then done as per the requirement & market demands.

SLES/ SURFACTANTS STORAGE VESSEL
In manufacturing of shampoos the SLES/ surfactants form a major ingredients. Hence it has to be stored in large quantities. Also if drums of 200 kgs are bought it will turn expensive for the manufacturers. Hence most of the manufacturers but one entire tanker of surfactants and store the same. Normally one weeks/ months usage of surfactants are normally kept stored to ensure continous production. Hence the capacity of this storage tank will be taking into consideration of the storage requirements of the client. This tanks are vertical tanks with big heights with flat bottom. Top is also closed with suitable manhole and nozzles for effective loading into the vessel through pumps. Similarly outlet is also provided at the bottom where the surfactants are tansfered from the storage vessel into the manufacturing vessel or premix vessel through pumps.

 

 

PUMPS
Transfer pumps are used to transfer material from premix vessel to the manufacturing vessel only if the mfg vessel is not under vacuum. If it is under vacuum the premix is automatically transferred into the main vessel through vacuum. Transfer pumps are required for the followingo Transfering surfactants to premix / main vesselo From main vessel to storage vesselso From storage vessel to filling machine.

 

PIPELINE.Interconnecting pipeline is provided for the plant as per the layout of the clients room size. All pipelines are electropolished from inside and outside. All joints are DIN standards quick openable types. Pipelines are used for transferring the surfactants from storage tank to premix vessels, from premix vessels to manufacturing vessels and from mfg vessels to storage vessel and from storage to filling line.

 

OTHERSAll vessels have CIP/ SIP nozzles & conical filters are provided at the discharge of the vessels. Entire plant is fully automatic and interconnected by suitable pipeline & requires only one operator for all the operations. Suitable working platform is provided for cleaning and maintainence. An integrated control panel fully automatic controlled by a PLC is provided. (Optional)

 

CONTROL PANEL & AUTOMATIONControl panel is provided with all the starters, overload relays, push buttons, lamps, ckt breakers etc. all hardware required for automatic operation of the shampoo mfg plant is provided in the control panel.Various automation is available as per clients requirements to name a few

 

o PLC of any brand and configuration.o Load cells under each vessel o Pneumatically operated valves o Any Other custom built automation

 

 

 

Capacities of shampoo manufacturing plants manufactured

 

200 Ltrs to 5000 ltrs / batch

 

 

 

OTHER TYPES OF SHAMPOO PLANTS AVAILABLE
Shampoo plants are also available in economic range where open type with agitator vessels are provided with various cheaper options to suit every budget.

 

 

 

 

We are offering oniment manufacturing plant. The ointment manufacturing plant is an ideal tool for the pharmaceutical & cosmetic industries for the production of ointment, cream, lotions, tooth paste & other emulsions & homogenizationsit is specially designed to take care of two critical factors which directly affects the quality of the ointment creams.minimum man handling of ointment.negligible vacuum drop during mixing & blending. Needless to say, it also provides the benefits of the effective manpower utilization.Ointment manufacturing plant consist the following equipments and accessories.manufacturing vessel or jacketed planetory mixerwax phase vesselwater phase vesselstorage vesselvacuum pumpcontrol panelproduct pipingworking platformmaterial transfer pump to transfer material from manufacturing vessel or planetory mixer to storage vessel & storage vessel to ointment (tube) filling mc. ( 02 nos.) this system consist of a closed circuit manufacturing facility from feeding of wax water phase to loading the hopper of filling machine.the wax and water at required temperature are transferred to manufacturing vessel or planetory mixer, by vacuum through conical filter.the product during emulsion formation is recirculated through ointment transfer pump the pump also discharges the product in the storage vessel.the storage vessel is then taken to the filling area and is connected to again ointment transfer pump. Or storage vessel remain fixed ( in bigger size ) & pump transfer the ointments in the hopper of the ointment filling machine.the entire ointment manufacturing plant can be operated by centralised operating panel by one operator.the ointment manufacturing plant is equipped with an electrical control panel with digital temperature indicators and digital timers.minimum two batches per shift of the same product can be assured in this plant.this plant conforms to cgmp standards (paint free construction)

 

For Processing of Liquid & Semi-Solid Emulsions like, Ointment / Cream / Gels  / Lotion / Shampoo / Toothpaste, as well as range of specialities within pharmaceutical, cosmetics, food & chemical Industry.

 

Technical Specification of Ointment Manufacturing Plant / Cream Manufacturing Machine

 

• Wax heating Vessel.

• Water Melting Vessel.

• Contra Mixer.

• Storage vessel.

• Interconnecting pipeline.

• Pumps -Bump Pump and metering pumps.

• Integrated automatic control panel.

• Working Platform.

• Vacuum Pump.

• Storage Vessel .

 

Process Description of Ointment Manufacturing Plant/Cream Manufacturing Machine

1. All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction.

2. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel.

3. Wax is melted in Wax melting vessel; Water is heated in water heating vessel.

4. Both wax and water are transferred into the manufacturing vessel automatically through vacuum.

5. In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel.The Mixing Assembly consists of series of paddle type blades of appropriate shape to move the material back towards the centre of the container. The paddle type blades are provided on the central shaft which runs through a hollow shaft on which other sets of blades are welded. Both the sets of blades intermeshes with each other and rotates in clockwise and anti-clockwise direction respectively and one sets also scraps the container wall for thorough and uniform mixing of the material. 

6. After the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed and homogenized.

7. The same is transferred by bump pump into the storage vessel. From the storage vessel it is automatically transferred into the filling machine by means of metering pump.

8. Flow rate of metering pump can be set as per your tube filling machines speed and capacity.

 

 

Salient Features :

 

• The Manufacturing Vessel is an Efficient Processing System which offers Consistent High Quality Products, Shorter Batch Cycles, Minimal Operation Cost, Easy and Efficient Cleaning, Low Space requirements, & Simple Operation.

• All wetted Parts are of SS 316/316 L Quality Material. All Pipelines are seamless & internally Electro-Polished.

• Complete Untouched Process.

• The Manufacturing Vessel is Pressure and Vacuum Tight Mixing Vessel. All Material Transfer Done Under Vacuum.

 

 

 

Main Advantages :

 

• To Avoid Hand Touch & Contamination.

• Saving precious batch processing time.

• Lower maintenance cost, as no moving components used.

• The entire plant can be operated by one operator & one helper, thus saving on manpower costs.

• Re-Circulation after Mixing Provided. Mixing and Dispersing Quality

• Adjustable.Specially Designed Inline Filters Provided.

• FLP System can be provided. (Optional)

 

 

 

 

Feel free to place the retail or bulk orders for the Packing Conveyor Belts with us. We are the renowned name involved in the manufacturing and supplying of the Packing Conveyor Belts that are in line with the crucial industry standards. For attaining maximum client satisfaction, we provide the quality-assured Packing Conveyor Belts in varying dimensions and specifications at the cost-effective prices.

• More About Packing Conveyor Belt :
• The Packing conveyor belt is having stainless steel Table Top with moving Endless sandwich belt in the center.
• Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts.
• Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box.
• The conveyor belt brings the container or products from the labeling/blister/strip machine.
• These bottles/products operators in turn pick up the bottles/products & visually inspect the bottles/products & doing necessary action like primary packing, secondary packing, picking & placing at proper place.

 

Salient Features :

• Designed as per cGMP - Current Good Manufacturing Practices compliance
• Automatic conveying of goods for packing.
• PVC and endless belt for long life.
• Structure is made from AISI 304 with matt finish.
• Belt-alignment system for long life & striate running of belt.
• Direct gear drive with variable speed drive.
• Adjustable height of conveyor belt, to align with other machine of the line
• Self-alignment bearing for easy maintenance.

Optional :

• Extra end table at end of conveyor.
• Special type adjustable angle at Initial of conveyor for strip or blister packing.
• S.S. chain instead of PVC belt.
• Flame proof Electricals.

At Shashvath fabricators and engineers, we manufacture and supply the Tray Dryers from Thane, Maharashtra. These try dryers are specifically used for drying small granules and particle sized food materials in pharmaceuticals and food industries. Through the dryer, heat is applied directly to make the solid and liquid materials dry. The product is very efficient in its use and promises durability.

 

Salient Features of Tray Dryer :

• High quality, Efficient performance, Cost effective

• Heater system for either pressurized hot water or diameter thermal fluid

• Solvent recovery system with condenser and receiver, vacuum pump and ancillaries, characteristics and dimensions depending on the drying processes

• All contact parts made of SS 316 as PGMP standard

• Available in wide range models from 6 to 192 raise capacity

• Design for uniform circulation of hot air in the drying chamber

• Heating cold and fan motor having electrical inter locking for safety of heating elements

• Fresh air inlet and outlet air flow can be adjusted with damper control valve

• Electric/Steam/Thermic Fluid heating system.

 

Optional Features :

• Heating system Electrical / Steam / Gas Heating.

•  Separate Inlet AHU with HEPA Filtration.

• Perforated tray

•  Standard Painted Model.

 

Safety Features :

• Automatic Temperature & controls, Process cycle controls.

• Overload relay Protection and Emergency stop button

Emulsifier Stirrer is manufactured and supplied by us from Thane, Maharashtra. It is used for the purpose of mixing, and blending by agitation and has a wide range of applications in pharma, beverages and chemical industries. It can be placed to any shaped vessel without lower support. A variety of blades is used for mixing. The performance of mixing depends on the shape, slant angle of mixing blade, batch and continuous process and the rotating speed of the mixer blade. It has a capacity of mixing 5-10000 ltrs. The design used is cGMP and the parts used are AISI 316 and AISI 304. The motor strengths available are 0.1 HP, 1HP2HP, 3HP, 5HP, 7.5HP and 10HP.

 

Salient Features :

• Design is cGMP - Current Good Manufacturing Practices compliance.

• All contact parts AISI 316 & non contact parts AISI 304.

• Capacity available for volume of 5 liters to 5, 000 liters.

• Available various different type of mixing blade.

• Available different mounting of stirrer assembly. 

  • Wall mounting
  • Telescopic Stand
  • Top of the vessels / Tanks.
  • Bottom of the Vessels / Tanks.

• Can be provided Variable Speed Drive for stirrer by VFD.

• Option available for Explosion proof motor and controls panel.

• Available with motor strengths of 0.5 H.P, 1 H.P, 2 H.P, 3 H.P, 5 H.P, 7.5 H.P, 10 H.P and 15 H.P.

 

Applications :

• Pharmaceuticals
• Chemical
• Food Industries
• Dairy Industries
• Paint Industries
• Distilleries
• Cosmetics
• Beverages
• Oil Mills (Edible and cosmetics)

 

We are offering PW /DM & WFI Storage Vessel made out of S.S. 316 Shell with dished ends,

 

S.S. or M.S. Jacket OR S.S. Limpet coil for Reactor. Being completely insulated with S.S. welded Cladding Instrumentation & Control System, it has Agitator turbine and Anchor attached.

 

Eletor polishing of vessel id done to improve the smoothness of surface and drainability upto <0.5 μm Ra value.

 

It works on non Destructive Test procedure (Radiography of Weld Joint and UT=Ultrasonic Test).

 

Available in various shapes and patterns including Horizontal, Vertical position &, Elliptical, Torrispherical, Flat and Conical Dishend, the complete testing of materials is done by NABL approved laboratories.

 

Furthermore, it hold a capacity of holding 50 liter to 10, 000 liters depending on design.

 

Following are the features of the Purified Water storage tank:

 

• 316L SS storage tank for PW and HPW

• Internally electropolised.

• Externally mirror / matt finish

• Jacketed hydrophobic 0.2 micron Vent Filter

• Level transmitters

• Compound Pressure gauge

• Pressure release valve

• Spray ball

• Steam trap assembly

• Inlet steam control valve

 

 

 

V Blender is manufactured and supplied by us in Thane, Maharashtra. A V blender is a very popularly used blender in many pharmaceutical and food factories, owing to its ability to efficiently lubricate, mix and blend ingredients. The V blenders manufactured in our Thane unit, are also commissioned at many chemical, pesticide and plastic industries. These specially designed units do not have any packing glands that enter the chamber, and thus prevent any cross contamination. The advantages of using V blenders are that it is easy to clean, charge and discharge, can be used for delicate materials and prevents product contamination.

 

Construction and Operation :

• The V-Blender is made of two hollow cylindrical shells joined at an angle of 75° to 90°. The blender container is mounted on trunnions to allow it to tumble. As the V-blender tumbles, the material continuously splits and recombines, with the mixing occurring as the material free-falls randomly inside the vessel. The repetitive converging and diverging motion of material combined with increased frictional contact between the material and the vessel's long, straight sides result in gentle yet homogenous blending.
• The primary mechanism of blending in a V-Blender is diffusion. Diffusion blending is characterized by small scale random motion of solid particles. Blender movements increase the mobility of the individual particles and thus promote diffusive blending. Diffusion blending occurs where the particles are distributed over a freshly developed interface. In the absence of segregating effects, the diffusive blending will in time lead to a high degree of homogeneity. V-Blenders are therefore preferred when precise blend formulations are required. They are also well suited for applications where some ingredients may be as low as five percent of the total blend size. Normal blend times are typically in the range of 5 to 15 minutes depending on the properties of material to be blended.
• The charging of material into the V-Blender is through either of the two ends or through the apex port. Studies on V-blenders have demonstrated that for solid powders which have similar size and shape, there is no mechanism to move the powders across the line of symmetry of the blender. For such materials, care must then be taken to load each side of the blender equally to ensure the desired homogeneity of blends.
• Blending efficiency is affected by the volume of the material loaded into the blender. The recommended fill-up volume for the V-Blender is 50 to 60% of the total blender volume. For example, if the fill of material in the blender is increased from 50% of the total volume to 70% of the total volume, the time taken for homogenous blending may be doubled.

 

Salient Features

• Easy to clean.

• Material of construction is SS 316.

• Integrated Vacuum loading option available.

• Intensifier bar can be provided for special applications.

• Particle size reduction and attrition are minimized due to the absence of any moving blades. Hence it can be used for fragile materials.

• The Bin charging system can also be incorporated in it which provides complete dust free closed environment for charging and discharging.

• The shape of blender body results in a near complete discharge of product material, clearly an added advantage over horizontal blenders.

• The absence of shaft projection eliminates product contamination.

• V-blenders are easy to clean. Internal attachments like lump breakers and liquid dispensers widen the applications of this blender.

• Capacity available from 5 -1200 L (Higher capacities upto 16000L also provided on demand).

 

Advantages and Disadvantages of V-Blender :

•  Advantages of Using V-Blender
  • Particle size reduction and attrition are minimized due to the absence of any moving blades. Hence it can be used for fragile materials
  • Charging and discharging of material is easy.
  • The shape of blender body results in a near complete discharge of product material, clearly an added advantage over horizontal blenders.
  • The absence of shaft projection eliminates product contamination.
  • V-blenders are easy to clean.

 

• Disadvantages of V-Blender
  • They require high headroom for installation and operation.
  • They are not suited for blending particles of different sizes and densities which may segregate at the time of discharge.

 

Optional Features : Charging Option :

• Loading & Unloading by Product container with Jacking trolley.

• Vacuum conveying system.

• Bin loading by hydraulic hoist.

• Interchangeable with different capacity 'V" shape product container.

• Rotary Intensifier with AC variable drive.

• AC Frequency variable drive for product container.

• PLC Controls with HMI touch screen,

• Flame proof motor and Push Button station.

• Inline milling and loading with vacuum transfer systems.

 

Safety Features :

• Safety reeling with limit switch.

• Overload protection and emergency stop.

 

Applications of V-Blenders : V-Blenders designs are most often used for the dry blending of free flowing solids. This blender is often used for pharmaceuticals, but the mixing action's slight shear limits the blender's use for some very soft powders or granules. V-Blenders are generally used for the following :

• Pharmaceuticals

• Food products

• Milk powder

• Coffee

• Dry flavors

• Ceramics Powders

• Pigments

• Pesticides and Herbicides

• Plastic powders

• Animal feeds

• Spice blends

• Fertilizers

• Baby foods

• Cosmetics

• Polyethylene

A team of skilled labour and engineers work tirelessly in designing and manufacturing Ribbon blenders that can work in both continuous as well as batch modes. The batch type blenders that are manufactured at our unit can have up to 50m3 capacities. This versatile machine can not only blend ingredients, but also perform other functions like heating, cooling, and coating, making it a popular choice in many pharma and food industries. We are a leading manufacturer and supplier of Ribbon blender based in Thane, Maharashtra, and we welcome orders from our clients

 

Salient Features

•     Available in two shapes - U & W.
•     U-for Low to Medium volume Capacity (single shaft).
•     W-for Large to Mega volume Capacity (double shaft).
•     All contact parts in stainless steel 316.
•     Bearing mounted on lanterns out of mixing zone to avoid Cross contamination.
•     Reduced Material handling due to side discharge facility of processed materials.
•     Meets all cGMP/cGEP standards.
•     Air purge on the side entry seals for better cross contamination control.
•     Continuous Ribbon design for complete discharge of the finished product.
•     Belt driven power transmission for Quieter environment and less maintenance.
•     Paddle style agitator instead of Ribbon for Blending fragile materials.
•     Capacity available 125 L to 8400 L. (Larger volumes upto 20, 000 L can be provided).

Optional Features :

•     Orientation of discharge is in side or centre.
•     AC Frequency Drive with Variable speed,
•     Jacketing for heating & Cooling,
•     Vacuumized operation.
•     PLC controls with HMI Touch Screen.
•     Flame Proof Electrical.

Safety Features :

•     Total drive transmission system enclosed
•     Limit switch installed in the top lid ensure lid is closed
•     Overload relay Protection and Emergency stop button

Applications of Ribbon Blenders : Ribbon blenders can be designed to operate in both batch and continuous modes. Batch type blenders can be built up to capacities of 50 m3. The ribbon blender’s versatility for blending solids combined with it ability to perform heating, cooling, coating, and other processes make it a very popular blender. The following are the applications of the Ribbon Blender :

•     Blending large volumes of dry solids.
•     Dry powder to wet phase mixing.
•     Mixing of bulk drugs, chemicals, and cosmetic powders.
•     Dry Blending of capsule formulations.
•     Lubrication of dry granules in large quantity.
•     Heating, cooling, and drying of materials.
•     Coating solid particles with small amounts of liquids to produce formulations.

 

Materials commonly blended in the ribbon blender are as follows :

•     Abrasives
•     Engineered plastic resins
•     Pesticides and herbicides
•     Animal feeds
•     Epoxy resins
•     Pet foods
•     Bakery premixes
•     Eye shadow
•     Pharmaceuticals
•     Bird seeds
•     Face powders
•     Pigments Cake mixes
•     Fertilizers
•     Plastic powders
•     Carbon black
•     Fire retardants
•     Polyethylene
•     Chemicals
•     Gypsum
•     PVC compounding
•     Cleaning compounds
•     Instant breakfast cereals
•     Spice blends
•     Dietary supplements
•     Instant drink blends
•     Talcum powders
•     Dried food products
•     Laundry detergents

Manufactured and supplied from Thane, Maharashtra, Spray Coating Machine replaces the manual coating of tablets and granules and comprises pressure vessel with SS jacket and controlled heaters, safety valves, pneumatic cylinder that gives intermittent spray. Here the design used is cGMP and parts used are AISI 316 and 304. It comes with automatic coating system that consists of a solution holding tank, peristaltic pump, spraying gun and pneumatic control panels. The compressed air used is of 34 kg/cm2. It is available with two spray guns and pneumatic stirrer. It has a wide range of applications in food, agro, chemicals, and cosmetic industries.

 

Salient Features :

• Design is cGMP - Current Good Manufacturing Practices compliance.

• All contact parts AISI 316 & non contact parts AISI 304.

• Automatic spraying system for tablet film coating on conventional coating.

• Easy to moveable and dismantle for one machine to another machine and for cleaning.

• Easy to controls to atomized spray and flow of liquid.

• Automatic Coating System is Consists of 

  • Solution holding tank.
  • Peristaltic Pump
  • Atomized Spraying Gun
  • Adjustable Stand for Spraying Gun
  • Automatic Electro Pneumatic Controls Panel.

• The system is available with one or more than spraying nozzle as per coating pan size.

• Solution holding tanks can be different capacity and with and without stirrer.

 

Vessel is filled with coating solution and pressurized by oil/ moisture free compressed air at pressure of 3 to 4 Kgs/cm 2 to get unifirm atomized conical spray. The coating is done by spray guns which are mounted on a heavy S.S stand can can be adjusted. Duration of air and liquid spray is controlled by a Digital Timer and Pneumatic cylinder through a solenoid valve.

 

Features :

• It is available with two spray guns mounted on S.S heavy stand which can be adjusted according to requirement.
• Provided with Penumatic Stirrer
• specially designed pneumatic cylinder is used which avoids dripping of liquid when spraying is stopped
• All contact parts are of S.S. 304 / 316
• Spray guns are of Bullows make
• It is available in 25 ltrs, 50 ltrs, 100 ltrs & 200 ltrs size

 

Application : Coating Pan is used for are used to sugar coat tablets, pills, etc in for a variety of industries such as Pharmaceutical, Confectionery, Food and others. They are also used for rolling and heating beans and edible nuts or seeds.

 

It used in various industries such as

• Pharmaceutical

• Chemicals

• Food

• Agro Chemicals

We offer liquid orals syrup manufacturing plant.The facility consists of : sugar syrup vessel online sugar syrup prefilter manufacturing vessel storage vessel vacuum system for transfer of sugar syrup filter press inline homogeniser product piping control panelsunique features of the facility :the liquid oral manufacturing plant is designed to be operated by one operator and one helper, saving on precious man-power costs.Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel.Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum.Entry of all propeller agitators are from bottom through a specially designed cartridge mechanical seal with tctc seal face.The advantage of the bottom propeller agitator over the conventional agitator is that there are no vibrations of shaft, no couplings in the drive assembly, leading to lower maintenance cost for liquid oral manufacturing plant.Pipes, pipe fittings and valves are of ss 316, seamless, internally electropolished with din standard unions and silicon gaskets.Manhole of all the vessels are equipped with davit fitting and the cover of the manhole slides instead of being lifted.Process control : values like current, product temperature are displayed digitally on the electrical control panel. The mechanical seal is equipped with a water circulating system and has a water detection sensor which trips the motor, if the water circulation to the seal is interrupted.Capacities available : 250 litres 500 litres 1000 litres 1500 litres 2000 litres 2500 litres 3000 litres 3500 litres4000 litres 5000 litres 6000 litres 7000 litres 8000 litres 9000 litres 10000 litres

Manufactured and supplied by us from Thane, Maharashtra, Zero Hold Filter Press is a device used for the separation of solid and liquid by using the principle of pressure feeding where the filtration is done under pressure and is used in pharma, beverages and other such industries. The solid cake uses a minimum amount of solvents for cost effectiveness. It shows a working pressure of 0.1 kg/cm2 and the whole device is made of stainless steel.

 

Salient Featurea :

• Central feeding of Unfiltered liquid ensures :

• Single pass clear filteration.

• Full Batch recovery of the filterate.

• No Scavenging of the filterate.

• Complete Cake retains on the Plate.

• Uniform distribution of cake on each plate.

• Reduce the cost of treatement of Catalyst, Toxic Chemicals.

• Less Exposure to the operating person.

• No contamination of the internal surface of the Shell.

 

Equal Thickness of the Cake On Each Plate Ensures :

• Minimum amount of solvent required to wash the Active Material from the Cake.

• Reduce the cost of expensive solvents.

• Cake can be thoroughly dried either by compressed air or by inert Gas.

• Uniform Filter - Aid Bed can be formed.

 

Closed System Ensures : Filteration of Toxic, Hazardous, Explosive materials/ Unit can be sterilised.

 

Plate Pack Arrangement Ensures : Any type of filtering media singularly or in combination, can be used to achieve required micro efficiency. Easy removal and cleaning of the Cartridge Assembly.

 

Addtional Provision Of External Tightening Arrangement Ensures : Tightening of the Cartridge, Assembly during Filteration.

 

Working Pressure : Minimum 0.1 Kg / Cm2 & maximum 10 kg/cm2

 

Working : The Cartridge assembly consists of plates, perforated screens, spacers and fitter media. Interlocking spacers internally form single pipeline. The unfiltered liquid is centrally fed under pressure from bottom inlet. The liquids spreads out equally on each plate fitted with filter media. Solids remain on filter media and clear. filterate flows through precisely made holes on sides of plates and collects in the shell, which then comes out through the outlet. In this process, solids are evenly distributed on each plate. At the end of the cycle the cake can be dried by applying compressed air or inhert gas.

 

Material Of Construction : Stainless Steel : SS 304 / SS 316 / SS 316 L

 

Optional : For hot filteration application S.S. Jacket can be provided around and at the bottom of the shell, for circulation of heat transfer media viz, hot water, Steam or thermic fluids.

 

Applications : Pharmaceuticals, Perfumes, I.V. Fluids, Dyes & Chemicals, Activated Carbon, Pesticides, Cosmetics, Varnishes, Polymers, Resins & Paints, Sugar Syrup, Food, Plant Water Polishing, Fruit Juice, Soft drink, Beer & Liquors, Edible & Non-Edible Oils.

 

Notes : Filtration area and cake holding capacity have been computed for standard models 8", 14", 18" and 33" Ø.

 

The values of "Flow-Rates" mentioned in technical specifications have been estimated for the following operating parameters :

• Fluid : Water
• Insoluable : Carbon
• Filter media : Non-woven polypropylen cloth of 418 grade.
• Carbon loading : 5 kg/m2 filteration area.

 

The actual flow-rate will differ from the estimated value depending on the operating variables.

 

Type of filter

• 8”X6” Zerohold Up   

• 8”X8” Zerohold Up   

• 14”X8” Zerohold Up 

• 14”X10” Zerohold Up

• 18”X8” Zerohold Up 

• 18”X12” Zerohold Up

• 18”X15” Zerohold Up 

• 18”X23” Zerohold Up

• 18”X23”Plate with Centrifugal Pump

• 24”X10”Plate with Centrifugal Pump

• 24”X18”Plate with Centrifugal Pump

• 24”X13’Plate with Centrifugal Pump

• 24”X24”Plate with Centrifugal Pump

 

The filter press is a solid liquid separation device using the principle of pressure feeding. It is highly efficient, compact, dewatering device for separating solids from liquid slurries in the form of compressed cake. It has wide range of applications by several industries like Pharma, bulk drugs, distilleries, beverages & other industries.

 

The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates. As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.

 

SALIENT FEATURES:

 

• Central feeding of Unfiltered liquid ensures :

• Single pass clear filteration.

• Full Batch recovery of the filterate.

• No Scavenging of the filterate.

• Complete Cake retains on the Plate.

• Uniform distribution of cake on each plate.

• Reduce the cost of treatement of Catalyst, Toxic Chemicals.

• Less Exposure to the operating person.

• No contamination of the internal surface of the Shell.

 

 

 

EQUAL THICKNESS OF THE CAKE ON EACH PLATE ENSURES :

 

• Minimum amount of solvent required to wash the Active Material from the Cake.

• Reduce the cost of expensive solvents.

• Cake can be thoroughly dried either by compressed air or by inert Gas.

• Uniform Filter - Aid Bed can be formed.

 

 

 

CLOSED SYSTEM ENSURES :

 

Filteration of Toxic, Hazardous, Explosive materials/ Unit can be sterilised.

 

 

 

PLATE PACK ARRANGEMENT ENSURES :

 

Any type of filtering media singularly or in combination, can be used to achieve required micro efficiency. Easy removal and cleaning of the Cartridge Assembly.

 

 

 

ADDITIONAL PROVISION OF EXTERNAL TIGHTENING ARRANGEMENT ENSURES :

 

Tightening of the Cartridge, Assembly during Filteration.

 

 

 

WORKING PRESSURE :

 

Minimum 0.1 Kg / Cm2 & maximum 10 kg/cm2

 

 

 

WORKING :

 

The Cartridge assembly consists of plates, perforated screens, spacers and fitter media. Interlocking spacers internally form single pipeline. The unfiltered liquid is centrally fed under pressure from bottom inlet. The liquids spreads out equally on each plate fitted with filter media. Solids remain on filter media and clear. filterate flows through precisely made holes on sides of plates and collects in the shell, which then comes out through the outlet. In this process, solids are evenly distributed on each plate. At the end of the cycle the cake can be dried by applying compressed air or inhert gas.

 

 

 

MATERIAL OF CONSTRUCTION :

 

Stainless Steel : SS 304 / SS 316 / SS 316 L

 

 

 

OPTIONAL :

 

For hot filteration application S.S. Jacket can be provided around and at the bottom of the shell, for circulation of heat transfer media viz, hot water, Steam or thermic fluids.

 

 

 

APPLICATIONS :

 

Pharmaceuticals, Perfumes, I.V. Fluids, Dyes & Chemicals, Activated Carbon, Pesticides, Cosmetics, Varnishes, Polymers, Resins & Paints, Sugar Syrup, Food, Plant Water Polishing, Fruit Juice, Soft drink, Beer & Liquors, Edible & Non-Edible Oils.

 

 

 

NOTES :

 

Filtration area and cake holding capacity have been computed for standard models 8", 14", 18" and 33" Ø.

 

The values of "Flow-Rates" mentioned in technical specifications have been estimated for the following operating parameters :

 

 

 

a) Fluid : Water

 

b) Insoluable : Carbon

 

c) Filter media : Non-woven polypropylen cloth of 418 grade.

 

d) Carbon loading : 5 kg/m2 filteration area.

 

 

 

The actual flow-rate will differ from the estimated value depending on

 

the operating variables.

 

 

 

TYPES OF FILTER

 

 

8”X6” ZEROHOLD UP

 

 

8”X8” ZEROHOLD UP

 

 

14”X8” ZEROHOLD UP

 

 

14”X10” ZEROHOLD UP

 

 

18”X8” ZEROHOLD UP

 

 

18”X12” ZEROHOLD UP

 

 

18”X15” ZEROHOLD UP

 

 

18”X23” ZEROHOLD UP

 

 

18”X23”PLATE WITH CENTRIFUGAL PUMP

 

 

24”X10”PLATE WITH CENTRIFUGAL PUMP

 

 

24”X18”PLATE WITH CENTRIFUGAL PUMP

 

 

24”X13’PLATE WITH CENTRIFUGAL PUMP

 

 

24”X24”PLATE WITH CENTRIFUGAL PUMP

 

 

 

In Inline agitation system, the possibility of materials –Liquid or Solid passing through it, without subjected to intense hydraulic and mechanical shear actions is zero. Here suction pipe (inlet pipe) is centrally mounted & outlet is radially mounted , therefore it is physically impossible for any material to pass from inlet to outlet without exposed to agitation.

 

The homogenizer is often necessary to mix one or more substances within a liquid. This device allows to micronize and scatters the particles suspended in the fluid, so that the product become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing.

 

The stator which surrounds rotor is available with various type of opening i.e. round, square, rectangular & with perforation also so that all the critical demand of Mixing, Emulsifying, Disintegration & Dispersion of solids, suspension can be met out by same equipment.

 

 

 

FEATURES : 

 

• Design is cGMP with all contact parts AISI 316.

• Capacity up to 5, 000 liters.

• Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch

• Energy savings when compared with in-tank mixers, colloid mills and homogenizers.

• Increased capacity when compared with colloid mills and homogenizers

• Improved product quality and shelf-life stability.

• High Differential Velocities.

• Rotar and Stator type.

• Trolley mounted, with PU Wheels and support for easy handeling.

• Different type of stator (Coarse/Medium/Fine) for specific Particle size reduction.

• Variable Frequency can also be provided.

 

 

 

Types of Homogenizer :

 

 

 

SINGLE STAGE

 

DOUBLE STAGE

 

FOUR STAGE

 

 

 

APPLICATION

 

• Pharmaceuticlas – Making of Medicinal Formulation , Suspension , Syrup , Ointment Etc.

• Food Industry : Making Purees, Pastes, Granulation etc.

• Cosmetic Industry : Making Creams, Suspension Etc.

• Bio-Technology – Making of Granulation , Suspension , Colloidal Solution Etc.

 

 

 

Manufactured and supplied by us from Thane, Maharashtra, Inline Homogenizer is agitating system that agitates the solids or liquids passing through it by applying hydraulic pressure. It is used for dispersing the particles suspended in the liquid and makes it highly stable and is thus used for texturing, and wet grinding. It has wide range of applications in food industry, and the cosmetic industry. It works by the principle of rotor and stator with variable velocities, and comes with three types of homogenizers-single stage, double stage and four stage.

 

Features : 

• Design is cGMP with all contact parts AISI 316.

• Capacity up to 5, 000 liters.

• Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch

• Energy savings when compared with in-tank mixers, colloid mills and homogenizers.

• Increased capacity when compared with colloid mills and homogenizers

• Improved product quality and shelf-life stability.

• High Differential Velocities.

• Rotar and Stator type.

• Trolley mounted, with PU Wheels and support for easy handeling.

• Different type of stator (Coarse/Medium/Fine) for specific Particle size reduction.

• Variable Frequency can also be provided.

 

Types of Homogenizer :

• Single Stage
• double Stage
• four Stage

 

Application

• Pharmaceuticlas – Making of Medicinal Formulation , Suspension , Syrup , Ointment Etc.

• Food Industry - Making Purees, Pastes, Granulation etc.

• Cosmetic Industry - Making Creams, Suspension Etc.

• Bio-Technology – Making of Granulation , Suspension , Colloidal Solution Etc.

Based in Thane, Maharashtra, we are the leading manufacturers and suppliers of Dedusting units. The performance and the efficient cleaning ability of the product is its significant feature. It provides the user with the ease of operation. The machine is completely free from noise and regular maintenance expenses. The requirement for the power supply is comparatively economical with the finest adjustment facility made available with every unit. Stainless steel is used in constructing the components of the machines which ensures a higher efficiency.

 

De-Burring & De-Dusting Machine : It is a square model/double sided rotary tablet Press/ promising unmatched quality for medium batch Production. Safety/enhanced performance/clean ability And ease of operation is its most significant features.

 

Features :

• Noiseless & Maintenance free unit.

• Electric power requirement less then other machines of the kind.

• Height adjustment facility provided with the unit to suit with any Rotary Tableting Machine.

• All contact parts made of stainless steel and components can be easily washed and/or sterilized.

• Tablet conveying route is so geometrically designed for imingement of tablets on their burrs, which can break easily.

• Efficient De-Burring & De-Dusting and full suction output is concentrated on De-Dusting zone for flushing out powder. 

 

 EMULSIFIER AND STIRRER are provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.

 

 EMULSIFIER AND STIRRER are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.

 

Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:

 

1. Shape, diameter, sweep back angle and slant angle of the mixer blade

2. Number of layers and the vertical position of the mixer blade where it is installed

3. Rotating speed of the mixer blade

4. Shape, inner volume, number of baffles and outline dimensions of the mixing tank

5. Batch operation or continuous operation.

 

Agitators available with different type of drives and speeds with direct motor and with gear drive as per process requirements. Agitators are suitable for mixing volumes 5 liters to 10, 000 liters.

 

 

 

Salient Features :

 

• Design is cGMP - Current Good Manufacturing Practices compliance.

• All contact parts AISI 316 & non contact parts AISI 304.

• Capacity available for volume of 5 liters to 5, 000 liters.

• Available various different type of mixing blade.

• Available different mounting of stirrer assembly. 1. Wall mounting2. Telescopic Stand3. Top of the vessels / Tanks.4. Bottom of the Vessels / Tanks.

• Can be provided Variable Speed Drive for stirrer by VFD.

• Option available for Explosion proof motor and controls panel.

• Available with motor strengths of 0.5 H.P, 1 H.P, 2 H.P, 3 H.P, 5 H.P, 7.5 H.P, 10 H.P and 15 H.P.

 

 

 

APPLICATIONS :

 

Pharmaceuticals

 

Chemical

 

Food Industries

 

Dairy Industries

 

Paint Industries

 

Distilleries

 

Cosmetics

 

Beverages

 

Oil Mills (Edible and cosmetics)

 

We are one of the leading manufacturers and suppliers of Double Cone blenders in Maharashtra. Double blenders are commonly used in the chemical, pharma and food industries, and can effectively mix all densities of dry powders and granules to a fine homogeneous mass, using low shearing force. The slant of the double cone prevents dead spots, which usually occur in other double cone blenders. Made of high quality steel and built in a way so as to enable safe operation, the container rotates at a speed of 8 RPM, and can be customized as per our client’s requirement.

 

Construction And Operation

• The conical shape at both ends enables uniform mixing and easy discharge.All contact parts are made out of stainless 304 or 316 quality material, as required by customer.
• Maximum care has been taken to ensure safe operation of the unit.Manual rotating facility with hand wheel for inching.The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model ) Two nos. of safety road will be provided at back side. ( One LH side & one RH side ) Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.One shaft with 04 nos. of fixed buffels with mirror polished provided inside the cone.Cone will be mirror polished from the inside & outside & structure will be matt polished.All moving parts covered with SS304 covers.
• Safety guards made from SS304 pipes provided in front of the m/c with limit switch.Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp. Meter.
• As per customer requirement machine will be provided with left side drive or with right side drive.The conical shape at both ends enables uniform mixing and easy discharge. All contact parts are made out of SS304/316(as per customer requirement) quality material. Maximum care has been taken to ensure safe operation of the unit.
• Worm reduction gear use for speed reduction. Food grade rubber gasket will be used on both end of cone as well as in butterfly valve. Inside & outside of the cone will be polished to the mirror finished. General structure made out of SS304 and Polished to the matt / mirror finish (as required by you) in GMP Model. All safety guards & covers made out of SS304 in GMP Model. Hand wheel will be provided for manual tilting of cone.Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

 

Salient Features :

• Design is cGMP - Current Good Manufacturing Practices compliance

• All Product contact parts AISI 316 & non contact parts AISI 304.

• Double Cone shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.

• Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.

• Enclosed rigid drive with reduction gear box and motor.

• "A" type rigid structure of the machine with two sides resting of product container.

• Product container having discharge with butterfly valve and man hole.

• Charging hole with hinged lid with seal for charging and cleaning.

• The product container rotates on sped 8 RPM.

• Safety reeling provided for rotating area of product container.

• Fixed baffles provided for lumps braking.

• Electric controls panel with cycle time.

 

Safety Features :

• Safety reeling with limit switch.

• Overload protection and emergency stop.

 

Optional Features :

• Charging Option :

  • Loading & Unloading by Product container with Jacking trolley.

  • Vacuum conveying system.

  • Bin loading by hydraulic hoist.

• Rotary Intensifier with AC variable drive.

• AC Frequency variable drive for product container.

• PLC Controls with HMI touch screen,

• Flame proof motor and Push Button station.

• Inline milling and loading with vacuum transfer systems.

 

Applications of Double Blenders : Double Cone blenders can be designed to operate in both batch and continuous modes. Batch type blenders can be built up to capacities of 50 m³. The folloSFEg are the applications of the Blender :

• Blending large volumes of dry solids.

• Mixing of bulk drugs, chemicals, and cosmetic powders.

• Dry Blending of capsule formulations.

• Coating solid particles with small amounts of liquids to produce formulations.

 

Materials commonly blended in the ribbon blender are as follows :

• Pesticides and herbicides

• Animal feeds

• Pet foods

• Pharmaceuticals

• Fertilizers

• Plastic powders

• Chemicals

• Spice blends

• Dietary supplements

• Dried food products

We are functioning as Laminated Tube Filling Machine Manufacturer and Supplier in Maharashtra. Our company has in stock the largest range of Laminated Tube Filling Machine. Our Laminated Tube Filling Machine is manufactured using the latest technology ensuring heat resistance, non-corrosiveness, and high-pressure enduring features. We are backed with a team of experts who are efficient in handling all kinds of bulk orders and promise a timely delivery thus, we are bracketed as one of the major Manufacturers and Suppliers of Laminated Tube Filling Machine.

At Shashwat Fabricators and Engineers, we manufacture and supply Dust extractor from Thane, Maharashtra. It has more than 300 contact parts made out of stainless steel. The product is installed with a blower fan and the unit is measured with the help of castor wheels. Mechanical strain is completely reduced which ensures minimum breakdown of the machine as well as the punch wears. The dust collection tray is made from stainless steel and castor wheels are provided for higher mobility.

 

Salient Features :

• Provided with stainless steel 304 contact parts.

• Blower fan is dynamically balanced and the unit is with castor wheels. 

• Minimizes mechanical strain, excessive wear of tableting machine – resulting in minimum machine breakdown and punch wears. 

• All inlet manifolds and dust collection tray are of Stainless Steel. 

• Four inlet manifolds facilitate to connect press machine, and two De-Dusting units. 

• Castor wheel provided for ease in mobility.

Manufactured and supplied by us from Thane, Maharashtra, Aluminium Tube Filling Crimping and batch coding machine is very strong yet available in a small design and is very easy to handle. The main filling block is of stainless steel below which there is a non-return valve. There are tube holding sockets for a variety of tube sizes placed on an aluminium rotating disc. The stainless steel hopper is of 25 kg capacity and the machine shows an output of 1500-1800 tubes per hour.

 

Features

• These tube filling machines have a sturdy and compact design and are simple in operation

• The Rotating Disc of these crimping and batch- coding machines is available with interchangeable sockets for different sizes

• They have a no tube, no fill arrangement

• These machines have a stainless steel hopper of 25kg capacity

• Out put 1500 to 1800 tubes per hour single head

Stainless Steel Vibrators are used for driving feeds and sieves. The material used for preparing the device is SS 304, SS316 and SS316 L. They are available with a dimension of 650x1043 and weigh about 50 kg. The types of mesh used are #80 and #60 and it contains compressed air of 3 kgs. Being a leading manufacturer and supplier of stainless steel vibrators, based in Thane, Maharashtra, we at Shashvath Fabricators and Engineers handle bulk orders from our valued clients.

 

Details :

• Material - SS 304 , SS 316 , SS 316L

• Dimension - ø650(diameter) x 1, 043(H)

• Weight - Approximately 50 Kg

• Types of mesh - #80 mesh and #60 mesh

• Compressed Air - 3kgs

Consider out name, to fetch the top of the line Automatic Single Ropp Head Capping Machine at affordable prices. We are bracketed among the preeminent Manufacturers and Suppliers of the Automatic Single Ropp Head Capping Machine from Haryana, India. Our Machines are precisely engineered from the certified materials in order to ensure unerring performance for a long time. To match client’s preferences, we offer customized Machines as well.

Ointment and Cream Jar Filling Machine is manufactured and supplied by us from Thane, Maharashtra. These are manufactured using steel of grade 316 with a systemic design. The superior quality machines have a semi-automatic piston with pneumatic components of Germany Festo and Taiwan Airtec. The filling head has provisions for anti-leakage and lift filling device. It has adjustable volume and filling speed of 5-20 bottles /min/head with a very high accuracy rate i.e <=1%.It maintains an air pressure of 0.4-0.6 Mpa. The range of filling is 25-60 ml, 50-125 ml, 100-250 ml, 200-500ml.

 

Features :

• The contacting parts of the machines are made using 316L grade of stainless steel

• Filling head use anti-leakage and lifting filling device

• The filling volume and filling speed can be adjusted as required

• The filling accuracy rate is high.

 

Specifications:

• Power Supply -220/110V 50/60Hz

• Filling Speed - 5-20 Bottles/min/head

• Filling Accuracy - <=±1%

• Air Pressure - 0.4-0.6MPa

• Filling Range - 25-60ml 50-125 ml 100-250 ml 200-500 ml

 

Vibro Sifter works on gyro principle. The required gyratory motion is obtained from specially designed gyro motor, which is fitted underneath the vibrating assembly. The complete vibrating assembly is isolated from the base by means of specially designed rugged springs. Gyro-motor is fitted with top & bottom eccentric weights designed as per required centrifugal force. This whole assembly is covered by SS plate. The deck hopper is fabricated from SS 316 sheet. To collect the discharge tangential, discharge port is provided on the hopper.

 

 

 

Conical shape top lid is provided with charging port. Screen is fitted in between the hopper & top lid. The machine inner & outer surfaces are mirror polished.

 

CONSTRUTION AND OPERATION :

 

 

 

Vibro separators are circular unitary gyratory screens used to separate mass composition of solids from solids. Liquids from solid and for gradation of materials as per particle size, having a very wide range of applications. This is accomplished by vibrating the screens in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft. The top weight causes vibration in the horizontal plane which causes the material to move across the screen towards the periphery. The lower weight acts to tilt the machine which causes vibration in the vertical tangential axis . The angle of lead of the lower weight with relation to the upper weight provides variable control of the screening pattern. Thus the material moves across the screens and also in the vertical and tangential planes enabling maximum screening. Vibrosifter are available with a wide range of possible screen sizes (mesh) option for multiple deck separation is also possible.

 

 

 

The unit consist of specially designed vibratory motor to run on 400/440V , HP, 3 phase, 50 cycles electric supply, with adjustable eccentric weights at the top and bottom of the motor shafts mounted vertically at the center of the base plate of screening unit. Screening unit consists of SS 304 screen sandwiched between SS 304 hopper and bowl with the help of special clamp with gasket. This in turn is clamped to the base plate. Rugged springs placed over the circular motor base amplify the vibration and at the same time restrict the vibration from being transferred to the floor.

 

 

 

 

 

SALIENT FEATURES:

 

 

 

• Noiseless, Maintenance free & high speeds.

• Portable and compact.

• Electric power requirement less than other machine of the kind in the industries & lower energy consumption compared to reciprocating vibratory system.

• Standard machine are with TEFC motor explosion proof/flame proof motor material.

• All contact parts and screen of SS 316 material. & Non Contact Parts in SS 304.

• Special requirement like brushing arrangement. SS lid with charging port and spring loaded outlets.

• Easy dismantling and cleaning facility for contact parts.

• Wide range of screen sizes 4-00 Mesh.

• Double & triple deck screens with outlet and hopper for bottom deck available on request.

 

• Amplitude of Vibratory Motion adjustable through moveable eccentric weight.

• SS 316 Hood with 200 mm dia Nozzle for dust free charging of Powders.

• The machine can easily be dismantled, cleaned & assemble through quick opening SS 316 clamps.

• Portable mounted on sturdy Castor Wheels. The Vibrating assembly is isolated by rugged springs.

 

• Finish: Inside - 0.3 Ra. Mirror Polish. Outside - 0.3 Ra. Mirror Polish.

• Independent Jacks for lifting the machine off the floor for effective sifting.

• Dust free docking station for loading and Unloading.

• Silicon Bonded Integrated Mesh.

• Silicon Balls for Lump Breaking & Mesh cleaning.

 

 

 

 

 

Salient Features :

 

• Design is cGMP - Current Good Manufacturing Practices compliance.

• All contact parts AISI 316 & non contact parts AISI 304.

• Powerful vibration by gyratory motion by special Vibro motor.

• Side outlet & fines discharge.

• Easy movable & clean.

• Noiseless operation.

• Lead free and Silicon seal sieve.

 

 

 

 

 

Optional Features :

 

• Inline loading/Milling process and transfer to bin/Blender by Vacuum transfer system.

• Double or triple deck sifting system

 

 

APPLICATION :

 

 

 

Vibro Sifter is used for screening, sieving, grading for solid-liquid separation, process to separate the desired elements and the undesired elements from the combination of solid to solid (where two solids are generally having different properties) and solid to liquid material.

 

It used in various industries such as

 

• Pharmaceutical

• Chemicals

• Cosmetics

• Plastics

• Paints

• Minerals

• Rubber Compounds

• Metal Powders

• Detergents

• Pesticides

• Fertilizers

• Dyestuff

• Pigments

 

 

 

 

We are offering soft gelatin reactor, gelatin reactor we design, manufacture and supply soft gelatin plant equipments covering all process equipments up to encapsulating machine under stringent compliance with latest cgmp norms.The range of soft gelatin plant process equipments:glycerin sorbitol storage vesselsgelatin feed tanksgelatin cookergelatin feed tanksplain jacketed medicament storage tanksmedicament mixing and gelatin color mixing and deaeration unit with hydraulic lift systemmedicament inline homogenizer & lobe pumpss working platforminstrumentation & pipingutility system of hot water & vacuummobile auto cip unit gelatin reactor 100kgs. To 1000kgs. Capacity

At Shashwat Fabricators and Engineers, we manufacture and supply Lifting Tipper from Thane, Maharashtra. Lifting tipper mainly finds its application in industries for the lifting and tipping of load with dried granules. It is mechanically rotatable up to 180 degree and has a carrying capacity of 30 to 600 kg. The system is completely automatic and is equipped with IBC pin to ensure dust free process. Further, a glass window is placed on the conical tapering portion to have a perfect view.

 

Construction and Operation :

• Design is cGMP - Current Good Manufacturing Practices compliance.

• All contact parts AISI 316 & non contact parts AISI 304.

• Capacity available 30 Kg to 600 Kg.

• Unloaded material with inline process with cone mill, granulator with IBC Bin for dust free process.

• Fully automatic system, with hydraulic lifting and tipping arrangement for quick and easy handling

• Eliminates tedious and unhygienic manual handling of products.

• Tilting arrangement with a single point pivot ensures GMP with ease of operations.

• 180 degree swiveling of vertical mast with vertical lift and tippling ensures motion in all three dimensions as required.

• Discharge cone is fitted with a 250mm diameter butterfly valve at bottom with silicon rubber seat. Can be provided with pneumatic actuator for opening or closing butterfly valve without reaching for it by pneumatic controls.

• Hydraulic power pack can be mounted over the service floor so the column of the tipper acts as pendent and through the hollow pivot shaft, hydraulic lines along with electric cables can travel above the working area slab.

• Suitable view glass window provided on the conical tapering portion of the tipper, which acts like a view window.

• Stainless steel lift yoke with integral rotation drives for rotation of discharge cone and container.

 

Salient Features

• Stainless steel lift yoke with Integral Gearbox for rotation of discharge cone and container.

• Discharge cone clamps are made of stainless steel with ease of clamping, design.

• Control cabinet is Powder coated in M.S. and is water tight complete with hydraulic power pack and electric controls.

• Conforms to latest cGMP/cGEP Standards.

• Double acting in-house manufactured Hydraulic Cylinder with 3 stage Fail safe seals. The cylinder is designed for an operating pressure of 100 BAR.

• Hose burst protection system installed on the Cylinder making it fail safe.

• 2 nos 8 MM Ø SS 304 Wire ropes instead of chain.

• Provision for the Vibratory Sifter/ Mill to be electrically connected is Built-in. Thus eliminating the cables running on the floor. Better safety and GMP.

• Hydraulic Tilting arrangement for maintenance free operation.

• Limit switches for up & down movement.

• Pilot operated Hose Burst Valve on the hydraulic cylinder for hydraulic safety.

We are the manufacturers and suppliers of Membrane filter holder from Thane, Maharashtra. Membrane filter holder is mainly used for the purpose of filtration of sterilized liquids. The device has two silicon gaskets and a mirror fixed with nuts and bolts. For removal of interior air, there is an air escape valve. The parts are specifically made up of stainless steel. This product is available in two sizes, 142mm and 293 mm.

 

Complete as per our standard specification

• Size : 142 mm. dia. with bubble test arrangement.

• Size : 293 mm. dia. with bubble test arrangement.

 

Vibro Sifter works on gyro principle. The required gyratory motion is obtained from specially designed gyro motor, which is fitted underneath the vibrating assembly. The complete vibrating assembly is isolated from the base by means of specially designed rugged springs. Gyro-motor is fitted with top & bottom eccentric weights designed as per required centrifugal force. This whole assembly is covered by SS plate. The deck hopper is fabricated from SS 316 sheet. To collect the discharge tangential, discharge port is provided on the hopper.

 

 

 

Conical shape top lid is provided with charging port. Screen is fitted in between the hopper & top lid. The machine inner & outer surfaces are mirror polished.

 

 

 

CONSTRUTION AND OPERATION :

 

 

 

Vibro separators are circular unitary gyratory screens used to separate mass composition of solids from solids. Liquids from solid and for gradation of materials as per particle size, having a very wide range of applications. This is accomplished by vibrating the screens in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft. The top weight causes vibration in the horizontal plane which causes the material to move across the screen towards the periphery. The lower weight acts to tilt the machine which causes vibration in the vertical tangential axis . The angle of lead of the lower weight with relation to the upper weight provides variable control of the screening pattern. Thus the material moves across the screens and also in the vertical and tangential planes enabling maximum screening. Vibrosifter are available with a wide range of possible screen sizes (mesh) option for multiple deck separation is also possible.

 

 

 

The unit consist of specially designed vibratory motor to run on 400/440V , HP, 3 phase, 50 cycles electric supply, with adjustable eccentric weights at the top and bottom of the motor shafts mounted vertically at the center of the base plate of screening unit. Screening unit consists of SS 304 screen sandwiched between SS 304 hopper and bowl with the help of special clamp with gasket. This in turn is clamped to the base plate. Rugged springs placed over the circular motor base amplify the vibration and at the same time restrict the vibration from being transferred to the floor.

 

 

 

 

 

SALIENT FEATURES:

 

 

 

• Noiseless, Maintenance free & high speeds.

• Portable and compact.

• Electric power requirement less than other machine of the kind in the industries & lower energy consumption compared to reciprocating vibratory system.

• Standard machine are with TEFC motor explosion proof/flame proof motor material.

• All contact parts and screen of SS 316 material. & Non Contact Parts in SS 304.

• Special requirement like brushing arrangement. SS lid with charging port and spring loaded outlets.

• Easy dismantling and cleaning facility for contact parts.

• Wide range of screen sizes 4-00 Mesh.

• Double & triple deck screens with outlet and hopper for bottom deck available on request.

 

• Amplitude of Vibratory Motion adjustable through moveable eccentric weight.

• SS 316 Hood with 200 mm dia Nozzle for dust free charging of Powders.

• The machine can easily be dismantled, cleaned & assemble through quick opening SS 316 clamps.

• Portable mounted on sturdy Castor Wheels. The Vibrating assembly is isolated by rugged springs.

 

• Finish: Inside - 0.3 Ra. Mirror Polish. Outside - 0.3 Ra. Mirror Polish.

• Independent Jacks for lifting the machine off the floor for effective sifting.

• Dust free docking station for loading and Unloading.

• Silicon Bonded Integrated Mesh.

• Silicon Balls for Lump Breaking & Mesh cleaning.

 

 

 

 

 

Salient Features :

 

• Design is cGMP - Current Good Manufacturing Practices compliance.

• All contact parts AISI 316 & non contact parts AISI 304.

• Powerful vibration by gyratory motion by special Vibro motor.

• Side outlet & fines discharge.

• Easy movable & clean.

• Noiseless operation.

• Lead free and Silicon seal sieve.

 

 

 

 

 

Optional Features :

 

• Inline loading/Milling process and transfer to bin/Blender by Vacuum transfer system.

• Double or triple deck sifting system

 

 

 

 

 

APPLICATION :

 

 

 

Vibro Sifter is used for screening, sieving, grading for solid-liquid separation, process to separate the desired elements and the undesired elements from the combination of solid to solid (where two solids are generally having different properties) and solid to liquid material.

 

It used in various industries such as

 

• Pharmaceutical

• Chemicals

• Cosmetics

• Plastics

• Paints

• Minerals

• Rubber Compounds

• Metal Powders

• Detergents

• Pesticides

• Fertilizers

• Dyestuff

• Pigments

 

TECHNICAL SPECIFICATION

 

MODEL

SFE-VS-20

SFE-VS-30

SFE-VS-36

SFE-VS-48

SFE-VS-60

Output- kg / hour

50 to 200

75 to 300

100 to 400

125 to 500

150 to 1000

Screen Diameter- mm.

500

750

915

1220

1524

Charging height- mm.

1190

1190

1190

1330

1250

Discharging height- mm.

750

750

750

700

740

Electric Power hp/kw

0.5 / 0.37

0.5 / 0.37

0.5 / 0.37

1 / 0.75

2 / 1.5

 

 

 

The Fluid Bed Dryer manufactured by us is ideal for the rapid, even drying of chemical, pharmaceutical and food product. FBDs are the state of the art drying units comparable to any internationally made FBDs, with all the features available. Our FBDs are built with a working pressure of 3.0 Bar at 800c.

 

The in-house innovation team has been able to enhance the drying capabilities of our FBDs by 18 - 20% thus resulting in lesser drying time, giving a better shelf life to the product. The air handling unit has been designed keeping in mind, tool less construction for ease in cleaning / replacing the filter assembly. The finger bag assembly is with quick release clamps for easy removal and fixing of the finger bag. The machine has been designed ergonomically resulting in ease of operation.

 

OPERATION Fluid Bed Dryer is designed to introduce the hot air stream at the /base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked into the unit.  This hot air stream expands the material at certain velocity and creating turbulence in the product.  The phenomenon is known as fluidisation and offer conditions which are almost for drying. Fluidisation produces full agitation of solid particles by hot air, heat transfer is extremely high and uniform.  The product is dried fast without appreciable loss of heat.  Filter bags prevent particle escaping from the dryer.

 

APPLICATION :-

 

1) PROCESS UNIT

 

• The process unit is single pieces welded design, made of stainless steel of SS.

• All process contact parts are made of SS - 316.

• The finish employed externally will be all welds ground back and polished into the surrounding materials.

• All of the external surfaces of the Dryer and all non contact/sight parts will prepared with a uniform fine texture matt finish.

• The entire product contact surface is mirror finished.

• Particular attention has been paid to reduce any source of material Entrapment by mirror polishing flush all welds to create crevice free profiles both internally and externally.

• The expansion chamber containing the filter finger bags & dished end are made of single piece construction from SS 316 quality steel. Below that is the retarding chamber made out of S.S. 316 Retarding chamber is locked with the explosion chamber by means of clamps. The length of the retarding chamber is such designed , thereby providing extra large heat exchange are which exposed each and every particle or the charged batch in the Fluidized air resulting in instant drying.

• Specially designed base is provided for air vortex effect and to give added strength.

• A central drain is provided in the base to release wash water.

 

 

 

2) BOWL/ PRO DUCT CONTAINER

 

• Product bowl is a conical shaped manufactured form SS-316 grade stainless steel having stainless steel mesh support along with fine finish air mesh.

• The product container Trolley is of Tubular construction made form SS-304 pipe mounted on polypropylene castor wheel (2nos fixed & 2nos. Swivel for maneuverability) which imparts rigidity to carry the product container with the charged load.

• The batch loading capacity is always higher in case of Fluid Bed dryer, because of better fluidisation by varying the frequent shaking of the finger bags. Shaking period vary depending on the nature of products.

 

 

 

 

 

3) RUBBER GASKET

 

 

 

A solid ‘D’ shaped food type silicon rubber gasket is provided in the groove of the flanged joint (between the product container and the retarding chamber) to prevent any leakage of air with fines during operation.

 

 

 

4) UNIFORM LIFTING OF CONTAINER

 

 

 

Product container is lifted by specially designed arrangement with the help of one centrically fitted pneumatic cylinder which ensures uniform lifting throughout the periphery of the container which ultimately gives uniform upward pressure to the solid ‘D’ shaped Rubber Gasket, thereby preventing any leakage during operation.

 

 

 

5) AUTO SHAKING DEVICE

 

 

 

Pneumatic cylinder is used for auto shaking device of the finger bags is mounted on the body and is fitted with a wire rope made out of S.S. 304 guided by pulleys thus rendering the shaking extremely efficient. It also brings down the finger bags to such a level that these can be inspected very easily form the bottom of the retarding chamber. If the shaking is not efficient, the particles will be retained in the finger bags and there will be no proper fluidisation resulting in formation of lumps in the products container.

 

 

 

6)AIR HANDLING UNIT

 

 

 

Blower and filter with heating arrangement are housed in the rear chamber. They can also be housed the services zone to avoid sound pollution as well as to avoid interference of the maintenance people in the production zone.

 

• BLOWER

 

• Centrifugal type blower fan with dynamically balanced impeller and backward curved blades.

• All Stainless steel construction.

• Direct coupled none—flameproof electric drive. Anti –vibration mounting and independent sub-support frame.

 

• Air filter

 

• Free standing unit constructed from aluminium anodised frame work (SS-304) with doubled skinned panels. All wall panels are cross based for added strength. Quick release panels provided for inspection and maintenance access.

• The air intake section has a full face external flange for attachment of angle intact, or and extended inlet air duct.

• Inlet system consists of 20 Micron washable filters, Followed by 5 micron prefilter, then pass through, heating coil section containing a full air duct steam operated heater battery, constructed with stainless steel tubes and headers and a steel casing (SS-304). The moving process air passes through the steam heater to achieve the desired temperature. to match the inlet to the processing unit.

• PT 100 temperature sensing probe will be fitted into the air Transition duct and will be connected up to the control panel.

 

 

 

7) EXPLOSION VENT

 

 

 

As per international practices the equipment is provided with a rapture disc as measures of explosion Vent, Tested at 2 Bar pressure, mounted on the side of the dryer.

 

 

 

 

 

 

 

8) EARTHING DEVICE

 

 

 

A std designed earthing device spring type is provided with the dryer however intrinsically safe earthing device with low voltage relay is also available.

 

 

 

9) ELECTRO PNEUMATIC CONTROL PANEL

 

 

 

A free standing steel control panel having the following controls.

 

• Inlet air temperature controller.

• Exhaust air temperature indicator

• Product bowl lifting & lowering valve.

• Process air Damper regulation

• Blower motor, start & stop.

• Compressed air pressure Gauges.

• Filter bag shaking timer

• Solenoid valves etc.

 

 

 

In Fluid Bed Dryer, temperature distribution throughout the product is uniform and the heat transfer rate is very high.  Due to the reduced drying time high production rates are achieved.

 

As the product is in close contact with the drying air at low temperature, and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products.  Due to the continuous movements of product during drying, lump formation, case hardening etc. are minimised.

 

The Fluid Bed Dryer are most suitable for drying, granular, crystalline, coarse or similar material in pharmaceutical, fine chemical, fine chemicals, dyes, food, allied products. The Fluid Bed Dryer is not suitable for drying liquids or pasty  materials.  

 

Salient Features

 

• Tri level filtration using 20 micron for Pre Air filtration 5 micron for Secondary Air filtration.

• 0.3 micron for Final Air filtration through HEPA.

• Air Dehumidification on special demand.

• Inlet / Outlet dampers have proportional control valve.

• Proportional control temp controller.

• Inlet / Exhaust Location: Several alternatives to suit customer requirements.

• Wash in place.

• Control By PLC monitor with printer as optional.

 

• Specially designed explosion flaps.

• 2 Pneumatic Cylinders 1 for the Bag Up and Down movement and the other for Impact Bag Shaking.

• Specially designed Broken Bag Detector.

• Double skinned SS 304 AHU with a built in Face and By Pass damper for ± 1° Temperature control.

• Specially designed anti static anti sparking blower.

• High static high efficiency blower installed.

• Ergonomically mounted observation windows provided for viewing drying operation.

 

Shashvath Planetary Mixer is ideal for mixing of wet / dry materials. It has a homogeneous mixing action. The planetary motion of the beater enables faster and better mixing of material at a considerably lesser time. Slow speed is used for dry mixing with less dust generation and faster speed for kneading operation during wet granulation portable mixing bowl with top mounted agitator has a dual advantage of material transfer and no risk of gland packing contamination.

CONSTRUCTION

The basis of mixing system of Planetary Mixer is a combination of planetary- rotating paddle agitator. 2 Nos. Anchor type agitator with cross baffles rotates in anti-clockwise direction with planetary motion in there axis. While paddle revolves in clockwise direction with planetary action, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The mixing blade and planetary action having dual speed. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately.

The Product container is castor wheel mounted for easy load and unload to the machine. The top mixing blade assembly is motorized up and down during container loading and unloading. The mixing container is jacketed for heating / cooling and completely enclosed. The product container can be designed to operate under vacuum; mixing can then be performed without entrainment of air. Top lid of the product container having charging pot for binder adding, eye glass window and light glass.

DRIVE MECHANISM FOR BEATER :

• Suitable HP 1440/2880 RPM DUAL Sped TEFC Motor to work on 415 V, 50 c/s 3 Phase AC supply line, mounted on MS plate.
• Worm reduction gear box coupled to the motor through belt and pulley arrangement.
• Epicyclic gearbox coupled to the motor through belt and EPICYCLIC gear train arrangement to achieve planetary motion.
• Suitable HP 1440 RPM TEFC motor to work on 415V 3 phase 50 C/s AC supply line for High Shear Emulsifier. ( optional )
• The above item are assembled on the top plate which is supported on a Cast iron sliding sleeve with MS gussets.

SALIENT FEATURES :

• All contact parts of the Bowl and Beater are made of SS 316.
• Scrapping blades can also be provided.
• Mixing bowl can be jacketed for Electric / Steam / Thermic.
• Manual lifting arrangement for agitators up to 50 Lts, and Hydraulic Motorized lifting arrangements for capacities of 100 Lts and above.
• The Mixing bowl is provided with Castor wheels and Locking arrangement for Easy handling and VJHSE option also provided
• Effective beater design speeding up the process of starch preparation.
• Surface finish of 0.3 Ra making the discharge of the binder paste easy.
• Flush Bottom Ball Valve with a clear 4 opening making the flow ability easy.
• Quick Release coupling with built in NRV installed on the machine.

OPTIONAL FEATURES :

• Ac Frequency Variable Drive
• Mixing bowl with heating / cooling jacket and insulated.
• No. of Mixing Blade : Single Blade/ Double blade/Triple Blade.
• Type of Blade: Paddle Blade/ Anchor type/Hart Shape Blade
• Centre located and top mounting high speed homogenizer.

SAFETY FEATURES :

• Emergency stop button
• Limit switch at top lid
• Over load protection by relay.

GELATINE SERVICE TANK

• Gelatine Service Tankmade out of SS 316 , SS 316 L, SS 304 grade material .
• Jacketed gelatin transfer tank.
• Temperature control upto 100 degree celcius.
• Floor Level Feeding.
• Mobile.
• Various Size tanks are available.

TECHNICAL SPECIFICATION :

• Material : SS 316 / SS 304
• Compressed air type for gelatin supply
• Dimension : 680 x 1, 140 (H)
• Weight : Approximately 120 Kg
• Power consumption : Approximately 3 Kw
• Voltage : 220V/380V/440V
• Frequency : 50Hz/60Hz
• Maximum temperature : 70 90C
• Maximum capacity : 200 liter /300 ltrs
• Temperature control : Integrated sensors
• Heater : 3Kw
• Capcacity Available 50 ltrs to 300 ltrs

Gelatin Service tank is manufactured and supplied by us from Thane, Maharashtra. The product is manufactured from three variants of stainless steel, namely SS 316, SS 316 L and SS 304 grade material. It can control the temperature up to 100 degree Celsius. The tank is available with us in various specifications and sizes. At Shashvath Fabricators and Engineers, we welcome orders in bulk with an assurance of timely delivery.

 

Technical Specification :

• Material - SS 316 / SS 304
• Compressed air type for gelatin supply
• Dimension - ø680 x 1, 140 (H)
• Weight - Approximately 120 Kg
• Power consumption - Approximately 3 Kw
• Voltage - 220V/380V/440V
• Frequency - 50Hz/60Hz
• Maximum temperature - 70 90â��
• Maximum capacity - 200 liter /300 ltrs
• Temperature control - Integrated sensors
• Heater - 3Kw
• Capcacity Available – 50 ltrs to 300 ltrs

 

Clean-in-Place (CIP) is a method of cleaning the interior surfaces of pipes, vessels, process equipment, filters and associated fittings, without disassembly.The benefit to industries that use CIP is that the cleaning is faster, less labor intensive and more repeatable, and poses less of a chemical exposure risk to people. CIP started as a manual practice involving a balance tank, centrifugal pump, and connection to the system being cleaned.CIP has evolved to include fully automated systems with programmable logic controllers, multiple balance tanks, sensors, valves, heat exchangers, data acquisition and specially designed spray nozzle systems. Simple, manually operated CIP systems can still be found in use today.The Steam-In-Place (SIP) System is responsible for repeatedly steaming areas of product contact, including vessels, flow paths, and sample ports.This may be done to reduce the bio-burden on the system, or to kill harmful materials at the end of a batch.A typical SIP system will ensure that all areas being steamed have beenexposed to live steam for an adequate time to ensure the desired “kill”effect.The steam system must be able to measure and control steam temperature, pressure, and/or flow to ensure adequate steaming. Calculation of Fehrenheit or other measures is often required to meet process needs.

 

The advantages of this method are:

 

• improved safety for workers involved in production of potential dangerous compounds,

• faster cleaning,

• reduced water usage,

• less labor spending,

• repeatable operations,

• possibility to include a programmed cleaning cycle that is fully automated (employing PLC, sensors, valves) with recirculating detergent and rinse solutions.

• Based on Time Action Flow Chemical Temperature cleaning cycle principles

• Defined module and automation

• Compliance to ISPE, ASME-BPE, cGMP guidelines

• Easy to integrate with existing process system with all the essential analytical instruments

• Custom designed as per process requirements

• Cost and reliability gains from reduced manual work and reduced risk of accidental recontamination

• Consistent cleaning efficiency with minimum CIP fluid requirements

• Ensures efficient, automatic cleaning of process lines and vessels

 

 

Product Offerings:

 

• CIP/SIP Docking System

• One Tank CIP System

• Multiple Tank CIP System

• Mobile CIP recirculation & SIP trolley

 

 

 

 

We manufacture and supply Communicating Mill from Thane, Maharashtra. It is used for reducing size, or milling in pharmaceutical industries, and chemical factories. The reduction of particles takes place through the knife edges mounted on the rotor. It has a minimized downtime with reduced noise level. The beaters are made of 410 quality stainless steel and a movable machine.

 

Construction and Operation : The product is poured from the top through in feed hopper and material falls on the rotor blades beater assembly for milling or pulverization. Due to the knife edges mounted on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening. Knife edges can be removed for cleaning very easily.

 

Details :

• GMP point of view machine is provided with S. S. cladding on base, S. S. belt guards, S. S. cover on motor. No exposed painted surface on top of the machine. Motor rails, screw and guide rods are chrome plated.

• Beaters assembly bearings are in a separate pillow blocks for ease in maintenance.

• Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by single operator.

• Fixed beaters assembly is provided as a standard supply which increase the output by 10% to 30% reduce noise level and also ease to clean as there are no cavities. (If product demands, swing beaters assembly can be provided.)

• Beaters and shaft are of stainless steel 410 quality and beaters are further hardened and chrome plated. Beaters are fitted on a splined shaft.

• Transmission of heat to the chamber from bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent in processing of heat sensitive products.

• Castors provided for mobility and breaks can be applied for fixing machine at one place.

• Machine is available in plain & water-jacketed models. Flame proof electricals can be provided on demand at extra cost.

 

Salient Features :

• Design is cGMP - Current Good Manufacturing Practices compliance

• All Product contact parts AISI 316/ 316L & non contact parts AISI 304.

• High speed milling, granulating, pulverizing, mixing and size reduction of wet & dry material.

• Easy and simple to change knife to impact forward vice-versa by reversible chamber.

• Dynamic balanced beater assembly bearings are in a separate pillow block at outside chamber.

• Wide range of sieve of perforated and wire-mesh.

• Fitted on castor wheels for easy mobility

 

Optional Features :

• Jacketing chamber for water cooling.

• AC frequency drive for variable speed,

• Explosion proof motor and push button,

• Fixed / swing type beater assembly

• Uniform feeding system with feeder screw with variable drive.

 

Safety Features : Interlocked throat hopper and belt guard & Over load relay protection.

Sited in Maharashtra, we have earned a good name as the Manufacturer and Supplier of the Micro Pulverizer across the country. Compliant with the best applicable standards, these Micro Pulverizers are known to render unparalleled performance in the coarse to fine, dry & wet grinding of various industrial products. As per the needs of diverse industries like chemicals, coal, gram flours, manures, pharmaceuticals, plastics, etc. we dole out the Shashvath Micro Pulverizers in the exact specifications. Rely on us for fair pricing!

 

Principle of Pulverising :Shashvath Micro Pulverizer is compact, low cost, highly efficient grinding mill, capable of grinding variety of products from coarse to fine mesh size.  Material to be pulverized is crushed between high speed moving beaters & serrated liner & by impact between rapidly moving beaters & the particle itself, the energy of the rapidly moving beaters dissipating itself into the particles being ground by virtue of their inertia,   thus causing the particles size reduction.

Vacuum Homogenizer Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates with pressure, heating, cooling and vacuum for Agitating, Mixing, Emulgating, Dispergating, Suspending, Homogenizing & agglomeration functions into single machine

AGITATOR MIXER

Two low speed agitator; Counter rotating mixer with outer anchor stirrer with self pressure Teflon scrappers and contrs rotating inner paddle blade.

Ultra Mixer is a combination of counter rotating inner paddle agitator and outer anchor agitator, generating a disturbance in the normally circular flow pattern and dampens vortex formation. The blades of paddles are pitched to promote top to bottom flow. In addition, self adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps.

HIGH SPEED HOMOGENIZER

Toothed rotor / stator type Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase / aqueous phase liquid stream into tiny and discrete droplets.

CAPACITY 10 ltrs to 5000 ltrs

MINICOTA(Semi automatic Spray coating Machine ) is mainly designed to replace the conventional method of manual coating of tablets and granules.

Mini cota is comprised of pressure vessel whish can be provided with S.S. jacket (for Sugar Coating) with controlled heaters, sagety valve, pneumatic stirrer (Oscillating type) , spraying nozzles and compact control panel with Pneumatic cylinder for intermittent spray with timer.

CONSTRUTION AND OPERATION :SALIENT FEATURES :

• • Design is cGMP Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Automatic spraying system for tablet film coating on conventional coating.
  • Easy to moveable and dismantle for one machine to another machine and for cleaning.
  • Easy to controls to atomized spray and flow of liquid.
  • Automatic Coating System is Consists of:

1. Solution holding tank.

2. Peristaltic Pump

3. Atomized Spraying Gun

4. Adjustable Stand for Spraying Gun

5. Automatic Electro Pneumatic Controls Panel.

• The system is available with one or more than spraying nozzle as per coating pan size.
• Solution holding tanks can be different capacity and with and without stirrer.

Vessel is filled with coating solution and pressurized by oil/ moisture free compressed air at pressure of 3 to 4 Kgs/cm 2 to get unifirm atomized conical spray. The coating is done by spray guns which are mounted on a heavy S.S stand can can be adjusted. Duration of air and liquid spray is controlled by a Digital Timer and Pneumatic cylinder through a solenoid valve.

SALIENT FEATURES:

1. It is available with two spray guns mounted on S.S heavy stand which can be adjusted according to requirement.

2. Provided with Penumatic Stirrer

3. specially designed pneumatic cylinder is used which avoids dripping of liquid when spraying is stopped

4. All contact parts are of S.S. 304 / 316

5. Spray guns are of Bullows make

6. It is available in 25 ltrs, 50 ltrs, 100 ltrs & 200 ltrs size

APPLICATION :

Coating Pan is used for are used to sugar coat tablets, pills, etc in for a variety of industries such as Pharmaceutical, Confectionery, Food and others. They are also used for rolling and heating beans and edible nuts or seeds.

It used in various industries such as :

• Pharmaceutical
• Chemicals
• Food
• Agro Chemicals

High Shear Mixer Granulator has been developed for mixing of ingredients as well as wet granulation. The multi-bladed impeller is fitted close to the base of the mixing bowl whereas the chopper is mounted on the wall of the mixing bowl. Both the impeller & the chopper have dual-speed options for gently distributing the binder solution as it is added and creating the vortex of the material being mixed.

STANDARD PROCESSING DURATION:

Conta Blenders are taking over conventional blenders like the V blenders and Ribbon blenders. At Shashvath Fabricators and Engineers, we manufacture and supply the Conta Blender, as we believe in being up to date with all advancements in the field of mixers and blenders. Our qualified and experienced workforce designs and manufactures these state-of-the-art Conta blenders that do not just mix ingredients homogeneously, but also facilitate dust free transfer of this powder or granules at different stages of the process. This blender is also capable of dispensing the mixture to compression and filling capsules with it. It is compliant with the GMP concept, and hence is used in many pharmaceutical factories.

 

Construction And Operation

• Design is cGMP - Current Good Manufacturing Practices compliance

• All Product contact parts AISI 316/ 316L & non contact parts AISI 304.

• IBC Bin Tumbler Blender for Ideal dry mixer for lubrication of granules and homogenization mixing and conveying of the material to further process.

• Interchangeable different capacity IBC Bin can be used on same machine use for mixing.

• This is a closed and contained system where by a single step transfer material from Container of the Conta blender is transferred to the tablet press hopper.

• In granulation room the dry granules enter to the container for blending through a dust free connection and the same container is loaded over to the blender for blending

• Totally dust free.

• Also another advantage is adaptability of this system to handle more than one size of bunkers or containers so processing of different sizes of production batches in single equipment.

• Enclosed rigid drive with reduction gear box and motor in the machine pillar structure.

• Hydraulic power pack system for lifting of product bin for mixing.

• A suitable reeling around the cage with one entry point for the bin on detachable trolley

• The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.

• IBC Bin having discharge with butterfly valve and trolley for easy mobility.

• Electric controls panel with cycle time.

 

Salient Features

• 0° stopping for easy docking and undocking of the bin.

• A suitable fencing around the cage with an entry point for the bin on detachable trolley. Limit switch on entry door to prevent the accidental operation of the cage.

• Flexibility of accepting variable bin sizes providing wide range of batch volumes.

• CGMP construction with cladded polished S. S. sheets.

• The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.

• Built-in Butterfly valve (150 mm dia) at the bottom suitable for discharge.

• Suitable leak proof vent on top.

• Highly effective for low volume active blending with as low as 1 % active.

• Processing of different sizes of production batches in single equipment with scale up data.

 

Advantages

• Processing of different sizes of production in single equipment.

• Dust free operation in solid dosage processing area.

• No risk of defending on extended processing.

• Containerized transfer of processed material avoiding manual scooping.

 

Optional Features :

• Interchange able product container.

• AC Frequency variable drive for product container.

• PLC Controls with HMI touch screen,

• Flame proof motor and Push Button station.

 

Safety Features :

• Safety reeling with limit switch.

• Overload protection and emergency stop.

 

Applications of CONTA-Blenders : V-Blenders designs are most often used for the dry blending of free flowing solids. This blender is often used for pharmaceuticals, but the mixing action's slight shear limits the blender's use for some very soft powders or granules. V-Blenders are generally used for the following :

• Pharmaceuticals

• Food products

• Milk powder

• Coffee

• Dry flavors

• Ceramics Powders

• Pigments

• Pesticides and Herbicides

• Plastic powders

• Animal feeds

• Spice blends

• Fertilizers

• Baby foods

• Cosmetics

• Polyethylene

Medicine Service Tank is manufactured and supplied by us from Thane, Maharashtra. It is specifically manufactured from two variants of Stainless steel, SS 316 and SS 304. Weighing approximately 100 kg, Medicine service tank has a maximum capacity of 200 and 300 litres. We manufacture the product with the carrying capacity ranging from 50 litres to 300 litres. We are capable of handling bulk orders from our clients.

 

Technical Specification :

•  Material - SS 316 / SS 304
•  Dimension - ø680 x 1, 140 (H)
•  Weight - Approximately 100 Kg
•  Maximum capacity - 200 liter /300 ltrs
•  Capcacity Available – 50 ltrs to 300 ltrs

We bring to afore the Rotary Bottle Washing Machines that are accredited for their compact & elegant design, hi-tech features, unrivaled performance and long-lasting life. These Machines are specifically designed to match the concerns of washing for glass and plastic bottles. Get them from us in desired specifications at the competitive rates.

More About Rotary Bottle Washing Machine :

• The machine operates on the Rotary principle with "GENEVA" mechanism and requires manual loading and unloading of bottles.
• The bottles are loaded on rotating platform and are cleaned in series of operations.
• Specially designed bottle holders provided to hold bottles with varying neck diameter.
• The bottles are placed in an inverted position in these cup shaped holders.
• Spraying showers does the external cleaning of the bottles.
• Solenoid valves are provided to enable the regulation of wash timings and sequence of various washing media to suit specific requirement.

 

Operation : The bottles are loaded on the subsequent indexing part of rotating platform and are cleaned in series of operations. Specially designed bottle holders provided to hold bottles with neck diameter. The bottles are placed in an inverted position in these cup shaped holders. Spraying showers does the external cleaning of the bottles. Solenoid valves are provided to enable the regulation of wash timings, it also spraying water when bottle are stopped means ensure saving of water, and sequence of various washing media to suit specific requirement

 

Salient Features :

• Geneva Mechanism.
• Four inner (Included one air wash) & one outer.
• Sequence of washes to customer's choice.
• Easy operation.
• Stationary nozzles eliminate contamination of water cycles.
• Easy loading and unloading.
• Individual solenoid valve for each washing sequence that eliminates carbon plate and other accessories reduces leakage and maintenance to minimum.
• Higher capacity centrifugal pumps to wash bigger bottles (500 & 1000 ml.).
• The stationary nozzles avoid chipping of bottle necks.
• Pumps and tanks are mounted on portable stand for easy maintenance.
• Bottle guide system especially for lightweight bottle.
• Pumps and Tanks are mounted on portable stand for easy maintenance.
• Separate panel control to avoid any short circuit due to spraying of water.
• S.S. glycerin fill pressure meter.

Ours is the name to reckon with for availing the splendid variety of Bottle Turntable Machines. Known for uninterrupted and noise-free performance, these Bottle Turntable Machines are constructed with stainless steel square frame, solid guide rail & reduction gear box. After checking for compliance, these Turn Tables are offered in the choicest stipulations at the budget-friendly prices. 
More About Bottle Turntable Machine :

• Stainless steel scrambler & UnScrambler, which is familiar as turn table.
• Turntable is useful to ensure total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machine and purpose in automatic liquid line.