Shanti Boilers & Pressure Vessels Pvt. Ltd.

Nacharam, Hyderabad, Telangana

We are offering shanti , horizontal three pass , solid fuel ( coal wood biomass ) steam packaged boiler. Ideal suitable for all process steam requirements of small & medium process industries like pharmaceuticals, dairy, food process, textile etc.

Capacities:

Evaporation capacity : 1000 kg/hr. To 6000 kg/hr. Working Pressure : 10.54 kg/sqcm to 17.5 kg/sqcm

Features:

• Skid mounted ensures negligible site work
• Pre- insulated Skid mounted near to plug and ply
• Higher steam space to ensure dry steam
• Multi Fuel and Multiple fuel feeding options
• 4 Pass design with 2 Pass APH provided ensure more efficiency
• Use of superier quality valves and fittings ensure durability and negligible maintenace

Applications:

Suits all industrial applications like dyes, drugs & pharmaceuticals, chemicals, food industry, paper & plywood, agro based industries, dairy and other process industries.

With the emphasis on enviroment protection and use of cleaner fuels Shanti Gas Fired Package Boiler are most ideal for industries . Boilers are manufactured in accordance to advance design in Heat Transfer confirming to IBR andInternational code. Its advance design coupled with optimal heating surface and steam space makes Shanti Boilers are most ideal for process industries. The gas fired boilers are deisgned on Liquid Petroleum Gas ( LPG) , Natural Gas ( NG) , Dual Fuels ( LPG & Oil) other clean gases depending on the avaliability at the plant locaiton . The operation of gas fired boilers are fullyautomatic with all safety features in cooperated both at fire side and flue side .The Boilers during the stage of production starts with use of superior quality / grade SA 516 Gr 70 plates , which are cut through fully automatic CNC cutting machine . All weld joints are subjected to DP test and radiography and other stringent quality checks and procedures.

The Gas Fired Boilers can be supplied with world renouned combustion systems like Weisphput Oilon , Riollo , Sake and others reputed makes as per the preference of the clients.

Model Name : “ Shanti Gas Flame Boiler “

Model No : “ SBH-GF Series

Fuel : LPG / NG

Capacities

Evaporation capacity : 500 kg/hr. To 15000 kg/hr. Working Pressure : 10.54 kg/sqcm to 19.5 kg/sqcm

Firing & Operation : Fully Automatic

Features

• Optimal designed heating surface to give the rated ouput

• Cleaner flue gases ensure enviroment protection

• Wet back design and Three pass design ensure maximum efficiency

• Use of Turbulators ensures Efficiency as high as 88 % ( +)

• Fully autoamtic ensures easy operation.

• Supplied with renuned combustion Burrners for maximum combustion efficiency

• Fully loaded Safety featurers ensure trouble free operation

Applications

Suits all small , medium and large process industries like food process Industries , Chemical and pharceuticals , Hospitality industry and other process industries where clean fuel are must.Designed for better performance.

Shanti Solid Flame Boilers are three pass wet back, packaged internal furnace type manual fired Boiler which can be fired on solid fuels like Wood / Wood Waste / Coconut shells , Bio mass briquettes . Shanti Boilers offers Internal Furance Packaged Skid mounted Solid Fuel fired Steam Boilers are optimally designed to give maximum operational efficiency to our Boiler users . These boilers provide best solution for cost effective steam production .The Boilers are suplied with varried grate like bars and specially designed SS air nozzles for achiving maximum combustion efficiency depending on the fuels.

Model Name : Shanti Solid-Flame

Model No : SF Series ( WB/SWB/DB) Fuels : Wood , Wood waste , Coconut & ground nut shells , Bio mass Briquettes

Capacities

Evaporation capacity : 300 kg/hr. To 5000 kg/hr. Working Pressure : 7 kg/sqcm, 10.54 kg/sqcm to 17.5 kg/sqcm

Firing Mode : Manual

Features

• Specially designed for Bio Mass Fuels

• Skid mounted ensures negligible site work .

• Higher steam space to ensure dry steam

• Optimal heating surface for quick steam output

• Optimised designed tube nest in 2^nd & 3^rd Pass to derive maximum efficiency

• Easy access of maintenace and tube cleaning

• Balanced draft design for efficient combustion of fuel in furnace

• Use of superier quality valves and fittings ensure durability and negligible maintenace

• Less space requirements

• Single & Twin Furance avaliable

• All safety interlocks for safe operations

Applications

Suits process industries like plywood , agro based industry , food process , paper , dairy and paper and textile , rubber and other process industries

Addressing the huge need in micro and small scale industries, Shanti Boilers have developed Small Industrial Boilers range popularly known as SIB Boilers . SIB Boilers are designed for small steam requirements from 100 Kgs / Hour to 300 Kgs / Hour of net steam . These small industrial Boilers are designed on Fuels like Wood , Oil & Gas . SIB Boilers are Multi tubular smoke tube two & Three pass Boilers to give optimal efficiency . These Boilers are made in accordance with Latest IBR Act Chapter IX . The Boilers are manufacturers with use of superior BQ SA516 / 515 grade plates and tubes BS 3059 . It under goes all IBR (3^rd Party) stage wise inspections ensuring standard manufacturing practices and quality standards.

Model Name : Shanti SIB Boilers

Model No : SIB Series Fuels : Wood / Coal / Oil / Gas

Capacities

Evaporation capacity : 100 kg/hr. To 300 kg/hr. Working Pressure : 7 kg/sqcm

Firing Mode : Fully Automatic

Features

• Designed as per IBR Chapter XIV with latest Amemdments

• Skid mounted ensures negligible site work .

• Use of superier raw materials and fittings ensure durability and negligible maintenace

• Do not require Licenced operator

• Inspection once in 2 Years

• All safety interlocks for safe operations

Applications

SIB Boilers are for micro & small scale process industries like food process, silk reeling , hotels other small process

Shanti Solid Flame Boilers are three pass wet back, packaged internal furnace type manual fired Boiler which can be fired on solid fuels like Wood / Wood Waste / Coconut shells , Bio mass briquettes . Shanti Boilers offers Internal Furance Packaged Skid mounted Solid Fuel fired Steam Boilers are optimally designed to give maximum operational efficiency to our Boiler users . These boilers provide best solution for cost effective steam production .The Boilers are suplied with varried grate like bars and specially designed SS air nozzles for achiving maximum combustion efficiency depending on the fuels . .

Model Name: Shanti Solid-Flame

Model No : SF Series ( WB/SWB/DB)
Fuels: Wood , Wood waste , Coconut & ground nut shells , Bio mass Briquettes

Evaporation capacity: 300 kg/hr. To 5000 kg/hr.
Working Pressure: 7 kg/sqcm, 10.54 kg/sqcm to 17.5 kg/sqcm

Firing Mode: Manual

• Specially designed for Bio Mass Fuels

• Skid mounted ensures negligible site work .

• Higher steam space to ensure dry steam

• Optimal heating surface for quick steam output

• Optimised designed tube nest in 2^nd& 3^rdPass to derive maximum efficiency

• Easy access of maintenace and tube cleaning

• Balanced draft design for efficient combustion of fuel in furnace

• Use of superier quality valves and fittings ensure durability and negligible maintenace

• Less space requirements

• Single & Twin Furance avaliable

• All safety interlocks for safe operations

Suits process industries like plywood , agro based industry , food process , paper , dairy and paper and textile , rubber and other process industries,

Shanti Solid Flame Boilers are three pass wet back, packaged internal furnace type manual fired Boiler which can be fired on solid fuels like Wood / Wood Waste / Coconut shells , Bio mass briquettes . Shanti Boilers offers Internal Furance Packaged Skid mounted Solid Fuel fired Steam Boilers are optimally designed to give maximum operational efficiency to our Boiler users . These boilers provide best solution for cost effective steam production .The Boilers are suplied with varried grate like bars and specially designed SS air nozzles for achiving maximum combustion efficiency depending on the fuels . .

Evaporation capacity: 300 kg/hr. To 5000 kg/hr.
Working Pressure: 7 kg/sqcm, 10.54 kg/sqcm to 17.5 kg/sqcm

Firing Mode: Manual

• Specially designed for Bio Mass Fuels

• Skid mounted ensures negligible site work .

• Higher steam space to ensure dry steam

• Optimal heating surface for quick steam output

• Optimised designed tube nest in 2^nd& 3^rdPass to derive maximum efficiency

• Easy access of maintenace and tube cleaning

• Balanced draft design for efficient combustion of fuel in furnace

• Use of superier quality valves and fittings ensure durability and negligible maintenace

• Less space requirements

• Single & Twin Furance avaliable

• All safety interlocks for safe operations

Suits process industries like plywood , agro based industry , food process , paper , dairy and paper and textile , rubber and other process industries

Shanti Oil Fired Package Boiler are manufactured accordance to advance design in Heat Transfer confirming to IBR International code. Its advance design coupled with optimal heating surface and steam space makes Shanti Boilers most ideal for process industries. The oil fired boilers are designed on multi fuels in Oil family namely HSD , Furnace Oil , Heavy Oil and LDO as per the availability at the location of installation. The operation of oil fired boilers are fullyautomatic with all safety features in cooperated both at fire side and flue side .The Boilers during the stage of production starts with use of superior quality / grade SA 516 Gr 70 plates , which are cut through fully automatic CNC cutting machine . All weld joints are subjected to DP test and radiography and other stringent quality checks and procedures.

The Oil Fired Boilers can be supplied with world renouned combustion systems like Weisphput , Oilon , Riollo , Sake and others reputed makes as per the preference of the clients

Model Name : “ Shanti Oil Flame Boiler “

Model No : “ SBH-OF Series

 

Fuel : Oil ( FO , Heavy Oil , LDO , HSD)

Capacities

Evaporation capacity : 500 kg/hr. To 15000 kg/hr. Working Pressure : 10.54 kg/sqcm to 19.5 kg/sqcm

Firing & Operation : Fully Automatic

Features

• Optimal designed heating surface to give the rated ouput

• Wet back design and Three pass design ensure maximum efficiency

• Efficiency as high as 88 % on NCV of fuel

• 3 pass design

• Supplied with renuned combustion Burrners for maximum com bustion efficiency

 

Applications

Suits all medium and large process industries like food process Industries , Chemical and pharceuticals , Hospitality industry and other process industries where clean fuel are must.

 

Shanti Husk fired Boilers are designed specially for cheaper & lighter fuels like Paddy Husk , Ground nut shells , coconut shells ( Pulvoriesed ) for Agro based industries, wherein the industrial waste of a process ( Paddy Husk , Groundnut shells , Coconut Shells ) can be used as fuel for generating steam . The Husk Fired Steam Boilers is a Three pass , Multi Tubuller , Wet Back Fully Automatic Boiler .

Fuel firing is done through pneumatically controlled conveying and firing system to achieve max combustion efficiency. The boilers are available in Top Feed & Front feeding in both Internal & External combustion chamber design . Husk fired Boilers are fully automatic right from fuel feeding to ash removal through dust collection system.

Model Name : Shanti Agro Flame Boiler

Model No : TF Series Fuels : Husk , Coconut & ground nut shells

Capacities

Evaporation capacity : 300 kg/hr. To 5000 kg/hr. Working Pressure : 7 kg/sqcm, 10.54 kg/sqcm to 17.5 kg/sqcm

Firing Mode : Automatic

Features

• Specially designed for Paddy Husk / Ground nut Sheel & Pulverised coconut shells

• Fully Automatice right from fuel firing to Ash removal

• Skid mounted ensures negligible site work .

• Higher steam space to ensure dry steam

• Optimally designed tube nest in 2^nd & 3^rd Pass to derive maximum efficiency

• Tube Protection caps ensures more durable life of Boiler tubes

• Digital fuel feeder gives rate of fuel feeding

• Easy access of maintenace and tube cleaning

• Balanced draft design for efficient combustion of fuel in furnace

• Use of superier quality valves and fittings ensure durability and negligible maintenace

Applications

Suits process industries like Para-boiled Rice Mill , Small Steam Rice Plants , Agro based industry , DC Mills and other process industries where lighter fuels like paddy husk are avaliable

• Wih through combustion due to fluidisation the efficiency is high when compalred to conventional Boiler

• Fully Automatice right from fuel firing to Ash removal

• Easy access of maintenace and tube cleaning

• Balanced draft design for efficient combustion of fuel in furnace

• Cost Effective in larger capacity Boilers

• Use of superier quality valves and fittings ensure durability and negligible maintenace

Reversing of flame offers high residence time and turbulance of furnace gases, ensuring maximum heat transfer.The three pass design with an integral atmospheric economizer and heat optimiser gives high operating thermal efficiency 88% on NCV of oil.Vertical packaged design reduces on site erection time and site work.Large diameter tube, single coil configuration reduces chances of choking of tubes to a big extent, offering reduced down time.Easy conversion to different Fuel Oils.

Shanti fully automatic top feed agro waste fired boiler. keeping in view rising cost of production and plant economy for par boiled rice plants, shanti has designed agro waste fuel feed system through top feed spreader burner for even rate of feeding for complete combustion. Agro-waste is conveyed from hopper through mechanical conveyer to spreader burner, supported by forced draft to fecilitate complete combustion.

We are offering fluidised bed steam boilers. Features the specially designed fire cum water wall in the fluidised bed steam boilers reduces radiation losses through conventional external furnace steam boilers. This improves overall efficiency of the fluidised bed steam boilers. Reduces work at the boiler site. reduces civil works and initial capital cost incurred at the boiler house. easily convertible to any type of fuel.

A leading oil boilers manufacturers and exporter in India, Shanti boilers offers a diverse range of high quality, energy efficient and technically advanced boilers and heaters, built to withstand the rigors of wear and tear. For over 5 decades, Shanti Boilers with cutting-edge production facilities and exceptional reliability, has been setting standards and meeting stringent quality requirements both for product innovation and exceptional service.

The most renowned name in heating systems now brings to you a wide range of Thermic Fluid Heaters for superior applications with almost any type of fuel like Oil, Coal, Wood, Saw dust, Lignite, Bagasse, Husk, GN shell etc. Today there are over 1000 installations of Shanti Heating Systems throughout the country practically in all type of industries like Drugs & Pharmaceuticals, Chemicals, Textiles, Food processing, Dairy plant, Tannery, Plywood, Solvent extraction etc.

Thermal and Combustion design to impart higher Thermal and Combustion efficiency. External furnace is provided considering Multi-fuel concept with suitable grate area and furnace for optimum efficiency.Welded joints are subjected to DP TestRadiography to ensure class welding. Besides each "SHANTI" BOILER has to pass through rigid quality control tests in compliance to the most stringent standards in accordance with best international boiler making practices.

SALIENT FEATURES Of Small Industrial Boilers It is from the people who engineered boilers for more than FIVE decades.Hundreds of Satisfied Boiler Users spread all over the country. .sturdy, safe and sophisticated product. .Strict Quality Control. Low Investment - High Performance!High Alumina Refractories.High-tech Ceramic Fibre Blanket Insulation.Easy access for inspection & cleaning in a few hours.Good boiler-quality plate & strong tubes.Simple to Operate - Easy to Maintain.Ample basic parameters like grate area, burner package, heating surface & furnace volume.Assured Output, Pressure & Efficiency.Can operate with solid, liquid & gaseous fuels.

Shanti external furnace boilers are manufactured as per latest thermal and combustion design to impart higher thermal and combustion efficiency. External furnace is provided considering multi-fuel concept with suitable grate area and furnace for optimum efficiency.

FEATURES : Reversing of flame offers high residence time and turbulance of furnace gases, ensuring maximum heat transfer.The three pass design with an integral atmospheric economizer and heat optimiser gives high operating thermal efficiency 88% on NCV of oil.Vertical packaged design reduces on site erection time and site work.Large diameter tube, single coil configuration reduces chances of choking of tubes to a big extent, offering reduced down time.Easy conversion to different Fuel Oils.High heat release rates achieved, because of high radiant heat transfer-surface utility.Higher combustion efficiency because of Pressure-Jet burner offering quick and uniform atomisation. The efficiency is guaranteed on the testbay with commercially clean internal and external heat transfer surfaces.