Shanta Flaker And Dryer Company Private Limited

Ambarnath, Thane, Maharashtra

Features:

• Robust construction
• Negligible maintenance
• Excellent functionality

Other details:

• These ribbon blenders are used for mixing different dry ingredients and powders for homogeneous consistency
• Offered ribbon blenders have excellent design and supreme capacity for blending ingredients with varying weight and temperature
• These ribbon blenders are very robust and sturdy which moves the ingredients in various directions for efficient blending

Features:

• Less maintenance
• Excellent functionality
• Longer working life

Other details:

• Used in pathological labs, blood banks & pharmaceutical and clinical industry
• Apart from this, the centrifuges are also used for commercial purposes such as biology and biochemistry, isotope separation, aeronautics and astronautics

Features:

• Seamless performance
• Less maintenance
• Longer functional life

Other details:

• It removes efficient water and solvents from a wide variety of solutions and suspensions
• Drum drying is usually the most economical method for drying an endless list for chemicals, food and Pharmaceuticals, etc.

Principles of Operation:

• The Feed stock is introduced into a single or twin steam heated drums in a uniform film by use of variety of feeding devices and arrangements depending upon the material to be dried
• The moisture is dried off in less than one revolution and the dried solid is removed usually in the form of a thin sheet/powder by a Doctor Blade

Material of Drum Construction:

• The construction of a drum can be a mild steel, stainless steel/without hard chrome plating
• Surface will be machined and ground finished
• Drum rotating on anti friction self Aligning ball/roller bearing with standard housing
• The blade of the drum dryer are known as Doctor Blade and they depend upon compatibility carbon steel, stainless steel, Aluminium, Brass, Gum metal, etc.

Drive:

• Heavy duty drive is designed for smooth continuous and trouble free running with gear/motor variable speed adjustment is provided

Product Collection:

• Collection Chute or screws
• Conveyor are available

Hood:

• For dryer vapor exhaust hood in GI, MS, SS, FRP, Construction
• Fume tight dryer available for hazard dust application

Advantage:

• Minimum Thermal Degradation
• High Thermal Efficiency
• Fine and Spheroidal product
• Minimum Labor requirements
• High Output
• Continuous Process
• Accomplishment of drying in a single step, eliminating need for any intermediate concentration processes

Pilot Plant:

• We have a pilot unit which is available to take running trial on receipt of a sample about 15 kg/L
• We carry out the test on it to produce reliable information on outputs and for the scaling of purpose

Drum Flaker Are Used In:

• Chemicals
• Dyestuffs
• Fruit & Vegetables
• Gelling & Thickening Agent
• Glues and Adhesives
• Milk & Dairy Products
• Nutrients
• Pharmaceutical Products
• Polymers
• Ships
• Soaps & Detergents

With our rich industry experience, we manufacture and supply an extensive range of Coating Pan Machine that is used for flavor coating to corn puff, rice puff, cheese balls, peanuts and kurkure. Our offered machine is manufactured in adherence with industry standards using excellent quality components and modern technology. Moreover, this machine is available in varied specifications and customized options as per the requirements of our clients. The provided machine is highly appreciated by the clients for its high strength and easy usage.

Features :

• Easy maintenance
• Accurate dimensions
• Longer working life
• Low power consumption

Applications :

• Flavor coating to Corn Puff
• Rice Puff
• Cheese balls
• Peanuts
• Potato Chips
• Seed
• Peanut
• Chocolate Coating etc

Multimill is used for high speed granulating, pulverizing, mixing, shredding and chopping, etc of a wide range of wet and dry materials without special attachments. As compared to the four common principles of size reductions i.e. grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction. Flow path of material in vertical rotor machine is streamlined. During Communication , material entering the chamber travels to the periphery and passes through the screen tangentially and radially avoiding chocking and temperature rise.

Salient Features:

• Widely used for wet and dry granulation, shreading, pulverisation etc. in Pharmaceutical, Chemicals and Other Industries.
• Standard and Lab Models available.
• GMP/ Flameproof/ SS 316 construction on demand.
• Direction of beaters can be changed by reversible switch.
• All contact parts can be easily and quickly dismantled and cleaned.
• Machine is designed for continuous operation.
• Cylindrical screen for higher output.
• Castors provided for ease of mobility.
• Beaters and scrapper blades of SS 410 quality are hardened and polished to mirror buff.

Features:

• Three Pendulum Suspension
• Dynamically Balanced Basket
• Smooth Running
• Compact design for minimum floor space
• More efficient washing

Other details:

Flaker used to convert molten chemical in to solid flakesThis is achieved by forming a thin layer of molten product on the outside surface of a rotating drum and causing this to be solidified by spraying cooling water from inside surface of the drumAn adjustable scrapper continuously removes the solidified from the drum surface in flake formsThe material of construction for the drum can be mild steel, stainless steel with hard chrome plating, normally mono-block for weldable materialsThis construction ensure lifelong alignment, surface will be machined and ground finishedDrum rotating on anti-friction self aligning ball / roller bearing with standard housingHeavy duty drive arrangement for smooth, continuous and trouble free runningV-Pulley or Variable speed arrangement also provided for optimum performanceThe Flaker Machine will be complete with 1440 RPM, 3 Phase, 415 volts, TEFC / ISD motor, with gear box, Tray, Hopper, M.S. hood, Belt GuardMachine mounted on heavy base-plate for trouble free serviceIt's optional features is Screw Conveyor, Flaker Breaker, Film thickens controllers, Complete enclosure for Hazardous application

For products with low viscosity and good adhesion properties. The rotating drum dips directly into the melt contained in a heated pan under the drum. A film of product solidifies immediately on the drum surface during its contact with the melt. In addition, a thin layer of liquid adheres to the solid layer, passes out of the pan and solidifies during completion of the drum revolution.

This system is used for low viscosity products with good adhesion to metal surfaces. Among the products processed on this type of drum flaker are phtalic anhydride, caprolactam, fatty acids, bisphenol, naphthalene and DMT

The purpose of flaking is to cool and solidify fusion liquid. The solidified product is shaped thin flake. The flake is capable of conveyance, safekeeping, transportation, and discharging.

Summary about FlakerCooling water is supplied inside the drum. Melting liquid is stuck in the surface of the drum, is cooled and solidify. The production thing which is Solidified is scratched with a scraper and it is taken.

Supply system of melting liquidThere are 2 ways of supplying system of melting liquid. We recommend easy “Dip feed” of operation control. It’s possible to put the roll for “Top feed” as an option for high viscosity liquid.