Shanta Flaker And Dryer Company Private Limited

Ambarnath, Thane, Maharashtra

The ‘SHANTA FLAKER & DRYER CO. PVT. LTD.’ offer a Fluid Bed Dryer, manufactured in our well equipped factory, where most popular "SHANTA" make Flaker / Drum Dryer manufactured for last many years. During the last decade, the use of ‘Fluid-Bed’ technique on industrial scale, has been considerably on the increase, specially for drying, cooling, calcination, agglomeration, combustion and in many other unit operations, due to its manifold advantages. Compared to conventional batch and other continuous drying method, Fluid - Bed technology offers several advantages such as, no product lump formation / caking, no particle overheating / cooling, a well defined product residence time, uniform product quality, better energy economy due to lower specific heat requirements etc.,
In ‘Fluid-Bed" the material is suspended in an upward moving hot-air and the mass behaves like a boiling fluid after "Fluidization". Thus Fluidization is basically a state of dynamic balance of solids in fluid. Quantity of fine solids in a form of bed are placed on a distributor plate and hot air is passed slowly. The bed expands and then at certain stage, it starts moving vigorously, This is the state of fluidization. The fluid Bed Dryers are most suitable for drying granular, crystalline, coarse or similar material. It is also possible to dry very fine crystals or very coarse material. The air is passed from the bottom of the container which has got perforations of S.S. fine wire-mesh. Hot air passes through the product container and therefore the turbulence in the product is obtained and hence the product moves up and down in the product container. Due to this the heat transfer is very quick and the product is dried very faster without appreciable loss of heat.
The Fluid Bed Dryers are not suitable for drying liquids of pasty materials. The fluid bed Dryer will be complete with 2800 R.P.M., TEFC Motor, control panel with Timer, 2 no. temperature gauge, Filter bag, SS container with Trolley & heater or steam radiator

Special Features:

• Rapid exchange of granules
• Low drying temperature
• Electric or steam heated
• Little space required
• 15 kg. to 250kg batch capacities

Features:

• Built to suit GMP regulations
• Single piece construction without flange joints
• Complete dryer has stainless steel construction with mirror polished product contact surfaces
• The rapid change of filter bag
• Edges of all the parts rounded off and only butt welding carried out (lay argon arc process)
• Interlocking between filter bag sealing tube and blower motor and exhaust butterfly valve

The Double Drum Dryer is frequently used for products with a moderate viscosity. On the picture can be seen that the product is fed into the nip between the drums, the latter rotate in opposite directions to each other and a thin film of product passes through a gap between both drums. The thickness of this layer can be altered by changing the gap setting. Among the products processed on this type are milk, whey, yeast, various kinds of glues, pigments and waste products.
Double Drum Dryer is widely used in drying granule material in fixed moisture range, all kinds of molding sand in casting industry and blast furnace slag in building/cement industry. Small size clay, small granule material in chemical industry which can't happen chemical effect, high temperature resistance and not have strict control to smoke. According to different moisture requirement for dried material in various industry, finished products water content be able to below 1-0.5%.

A version designed for specific applications and chemicals. In this machine, the roll sitsunderneath and dips into the product, picking up a liquid layer for transfer to the drum similar to a printing press.
The applicator rolls make it easy to regulate product feed. In addition, they have a kneading effect, preventing lump formation in stickier materials. With perfect distribution along the length of the drum, the system is ideal for processing pasty or pulpy products.

TREY DRYER
Air Circulation :With sincerity and hard work of our professionals, we have carved a niche for ourselves in this domain by offering optimum quality Tray Dryer. To meet clients different requirements, our provided Tray Dryer is available in diverse specifications and that can be modified too. Further, offered Tray Dryer is strictly checked by our quality analyst to make sure flawless delivery at users end.

Insulation :The cavity formed in between double wall is heavily insulated with Glass Wool on all the sides to prevent heat losses from the Dryer.

Control Panel :Pre-Wired control panel consists of Digital Temp. Controller, Over Current Relays, Fuses, Indicating Lamps, Push Bottons, Main Isolator Switch etc.

Features :

• Rugged design
• Rust free body
• Precisely engineered