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Technical Specification For (1+ 4) Core Laying - Up Machine
| Type | (1+ 4) Core Laying-Up | |
| Drum | Flange Dia ----------------------- |
1000 mm |
| Traverse ------------------------- |
850 mm |
|
| Barrel Dia ----------------------- |
450 mm |
|
| Drum Holding | On Pintle | |
| Sector Correction | Manual by means of worm wheel. | |
| Drive | From main machine through mechanical clutch. The speed & rotating shall be same as that of rotor. |
|
| Tension adjustment | Bend type adjustable. | |
| ROTOR : | ||
| No. of Bobbin | Four arranged in one bay and one back side of the cage. | |
| Bobbin Size | Flange Dia ----------------------- |
1000 mm |
| Cradle | Each Cradle must be kept inclined towards the closing die. | |
| Cage speed | Adjusted by POT control through VFD. | |
| Main drive | 30 HP AC with VFD | |
| Cage supports | Both end on bearing and under rollers both the disc. | |
| Brake | Through Pneumatic Brake. | |
| Guide Rollers | Hardened rollers to be fixed at exit position at the cradles. | |
| Lay Plate | Suitable for Five Cores shall be provided. | |
| Die of cores tube laid | 40 mm | |
| Dies of laid up cores | 100 mm | |
| PVC TAPING HEAD | |
|---|---|
| No. of unit | One |
| Type | Tangential |
| No. of pads | Two in each tapping head |
| Tap size | Roll Dia - 300 mm Roll Width - 50 mm |
| Tap Tension | Suitable tensioning arrangement |
| Drive | Through pulley |
| Direction of rotation | Reversible lever. |
| Measuring unit | Wheel type with 4 digit preset auto counter unit & complete with guide rollers at both entry and exit for measuring the correct length of cables. |
| Haul off unit | Capstan 1500 mm dia, 400 mm width with fleet ring. |
| Traction force | Through Gear Box. |
| Lay Pitches | From 200 mm to 600 mm in steps by suitable change gear. |
| Take up Stand | Vertical Stationary Take-Up unit, Pintal type has to be constructed of high quality rolled steel section & structural steel resulting in a superior stiffness & Rigidity of the base stand. The unit shall consist of a fabricated steel assembly set in the foundation, the top surface at a floor level. Two vertical column assemblies are to be placed on machined base and made to move side wise to accommodate different size of drum. The movement of the columns shall be controlled by gear motors. The unit shall accommodate the following drum size: |
| Type | Vertical Columns Shifting type. |
| Drum Size | Flange Dia – 1800 mm max & 1600 mm min. Traverse – 1000 mm min. Barrel dia - 630 mm min. Overall width - 950mm min. Bore - 100 min. |
| Take Up Drive | The Unit shall get its drive 7.5 HP through VFD |
| Drum holding | Pintal type. |
| Maxi. Gross Wt. Handling | 10 ton. |
| Lifting of drum | Drum raised/lowered by means of 1.0 HP AC induction gear motor (02 no’s) & are mounted on both the columns with torque limiter. |
| Shifting of columns | Both the columns shall be placed on machined base & move side -ward by AC geared motors of 1.0 HP (01 No.) with torque couplings. Push buttons station shall be provided on each column for individual & tandem operation of geared motor. Limit switches shall be provided for auto stop at extreme positions. |
| Traverse | This unit shall be driven by a separate AC gear motor of 1.0 HP through reduction gear box. |
| Main Drive with electrical | The main carriage of the machine shall be driven by 30 HP with dynamic breaking AC variable frequency drive. |
Vishwakarma Industrial Area, Jaipur, Rajasthan