Shakti Mining Equipments Private Limited

Ambad, Nashik, Maharashtra

SMAN PRIMARY JAW STATIONS The SMAN Primary Jaw station utilizes a heavy-duty JAW CRUSHER capable of handling large feed sizes, possessing an appropriate angle for the crushing cavity resulting in a smooth material flow & high crushing action, material is fed to the crusher via a vibratory feeder that is fitted with a grizzly section & a by-pass chute that directs the intermediate and fine fractions to the discharge conveyor located beneath the crusher. The electrical panel is mounted on to the skid enabling easy maintenance access. The heavy duty steel fabricated skid with the optional mobile attachment reduces the need for building heavy concrete foundations & ensures quick installation & dismantling of the equipments for inter site movements. To ensure maximum operator safety and access, the operators platform has handrails and access ladder from the ground. Safety guards are fitted to the main drive and around the crushers flywheels All of these features are aimed at producing high quality aggregates, yet the simple & effective design contains many advanced features that give versatility, mobility & ease of operation.

HOPPERS:SMAN brand Hoppers are very modern modular type design backed by state of art manufacturing process and facilities results is the most versatile primary feed hopper capable of handling large size input boulders designed to suit all SMAN Primary Crushers. FEEDERS:Primary and secondary stage feeders are designed and manufactured to achieve a stream line feed rate for crusher to achieve the feed rates according to the crushing parameters. SURGE BINS:Secondary & tertiary stage surge bins are designed according to the feeders beneath and manufactured in according to the stockpile requirements for SMAN secondary and tertiary crushers, completely modular in design and supplied with all support structures, capable of handling input from discharge and recycle conveyors.

WHEEL MOUNTED CRUSHING PLANTS

SMAN PRIMARY JAW STATIONS The SMAN Primary Jaw station utilizes a heavy-dutyJAW CRUSHERcapable of handling large feed sizes, possessing an appropriate angle for the crushing cavity resulting in a smooth material flow & high crushing action, material is fed to the crusher via a vibratory feeder that is fitted with a grizzly section & a by-pass chute that directs the intermediate and fine fractions to the discharge conveyor located beneath the crusher. The electrical panel is mounted on to the skid enabling easy maintenance access. The heavy duty steel fabricated skid with the optional mobile attachment reduces the need for building heavy

concrete foundations & ensures quick installation & dismantling of the equipments for inter site movements. To ensure maximum operator safety and access, the operators platform has handrails and access ladder from the ground. Safety guards are fitted to the main drive and around the crushers flywheels All of these features are aimed at producing high quality aggregates, yet the simple & effective design contains many advanced features that give versatility, mobility & ease of operation.

SMAN PRIMARY JAW STATIONS are most suitable for Granite/Quartzite, Basalt, Sandstone, Iron Ore & Other tough and abrasive materials

SALIENT FEATURES

• Unique modular type Jaw Crusher body offering high fatigue strength
• Larger size bearings in jaw crusherfor excellent durability
• Heavy steel skid including feeder &discharge conveyor for quick installation
• Large feed opening with a wide CSS rangeoffering G.S.B. & Secondary feed outputs
• Well equipped electrical panel
• Auto lubrication
• Optional mobile attachment forquick inter site movement
• Only Jaw Crusher without skid andaccessories also available

ALLIED EQUIPMENTSHOPPERS

SMAN brand Hoppers are very modern modular type design backed by state of art manufacturing process and facilities results is the most versatile primary feed hopper capable of handling large size input boulders designed to suit all SMAN Primary Crushers.

FEEDERS

Primary and secondary stage feeders are designed and manufactured to achieve a stream line feed rate for crusher to achieve the feed rates according to the crushing parameters

SURGE BINS

Secondary & tertiary stage surge bins are designed according to the feeders beneath and manufactured in according to the stockpile requirements for SMAN secondary and tertiary crushers, completely modular in design and supplied with all support structures, capable of handling input from discharge and recycle conveyors.

VIBRATORY SCREENS

SMAN vibratory screens are specially designed with vibratory housing with different setting mode for making changes in the frequency in according to the parameter of the material to be screened. Since, there is no eccentric shaft mechanism, the overall downtime and maintenance cost for SMAN Screens is way below than the traditional designed mechanism.

CONVEYORS

SMAN conveyors are Completely bolted in design makes conveyors easy to erect on site in minimal time. It is designed considering the harsh environment at crushing zone. All rubber belts are selected as per international standards; endless cold vulcanised joints and rolls along with scrap guards ensure safety for belt. Extra heavy duty radial stacker conveyors and loading station are also designed and supplied as per clients requirements

ELECTRICAL CONTROL PANELS

Complete electrical control systems comprising of main switches, trip/overload circuits, bus bars & industrial grade electrical contractor along with LED switches and dust proof enclosure and designed in accordance to all the equipments supplied by the company in a complete plant.

COAL IMPACTOR

SMAN Impactor coal crushing station are the ideal choice wherein high production capacity at a minimized downtime is required.

Equipped with a very heavy duty indigenously designed primary type horizontal shaft impactor fitted with dynamically balanced four blade rotor & a specially designed two stage spring loaded impact liner wall system ensures maximized crushability & productivity. SMAN Coal impactor are most suitable for crushing coal at a mine wherein hard & abrasive rock are present in a limited quantity & occasionally come through in the primary feed material.

SMAN Primary impactors are designed considering such a feed & can handle it making them an ideal choice wherein high productivity is targeted.

COAL FEEDER BREAKER

SMAN Feeder Breakers used mainly in mining of products such as coal .SMAN Feeder breakers are robust, modular and highly reliable. machine are built around a standard pool of sub systems and components to ensure a high degree of inter changeability , modular replacement , low spares and stock holding , thus offering a very high availibity to its users .

SMAN Feeder-Breakers incorporate a chain and flight drag conveyor and a rotating, horizontal pick roll to perform primary size reduction and to feed a belt conveyor or secondary crusher at a specific rate.

These machines are ideal for the primary reduction of ROM coal, coke, salt, gypsum, potash and other friable minerals. Feeder-Breakers are designed with an electro-mechanical breaker drive, utilizing a torque control coupling.

SALIENT FEATURES

• • No requirement of Rcc/Ramp.
  • Quick installation within a short period of 2 days.
  • Width & length is suitable for normal 40 feet trailer.
  • Feeding material can be easily feeded by loader / dumper.
  • Mobile option is also available.

COAL DOUBLE ROLL CRUSHER

SMANs heavy-duty fabricated steel frame design, abrasion-resistant steel plate liners and easy-to-maintain parts means extended productive service.

For maximum wear life, SMAN provides weld-on carbide teeth and can apply overlay hard facing to any applicable surface. Driven by electric motors and V-belts, all SMAN Roll Crushers have increased efficiency, high through-put for increased production and low roll speeds that minimize dust and fines.

MAIN CUSTOMER BENEFITS OF DOUBLE ROLLER CRUSHER

With the advanced hydraulic control system, users can adjust the pressure according to the material hardness, so that can press and pulverize the materials absolutely, with sensor, the machine can load relief when overload, so that

to protect the machine; The advanced hard faced technology improves the roller

Covers life, good performance, low cost in operation and easily maintenance.

CONSTRUCTIONAL FEATURES

• • Multistage gearbox 02 nos with fluid coupling.
  • Double roll diameter = 1 mtr. Fitted with high manganese segment plates, which is easy for replacement.
  • Shock impact absorbing double arrangement adjuster assembly.
  • Heavy duty four spherical bearing with adjustment for opening in pedestal.
  • Standard modular component easy to replace, Maintenance without any welding.
  • This unit can be easily accommodated into any existing feeding & conveyor system.

"SMAN" vibratory screen machines are designed to make separation filtration of crushed material from fine dust to oversized products. The screen body assembly consists of modular type bolted frame structures along with duly welded skid and support structures reducing the need for heavy concrete foundations for installation, the Eccentric mechanism of the screen is a unique design with both mechanisms mounted on the side body plates and connected to each other by a cardon shaft arrangement in the centre fitted with heavy duty double spherical bearings with dust & water tight seals, for efficient operation and low maintenance.

Artificial sand is tiny small grained particles which are crushed and manufactured through all stages of artificial sand making machine.Artificial sand is better substitute for river sand, because nowadays natural river sand is not easily available, and government has also banned to drag natural sand from river bed. As per the comparison of natural & artificial sand, the maximum output result in terms of quality to sustain for long time duration is of artificial sand and it gives perfect fitness.