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1 Products availableOur offered Product range includes Hydraulic H Frame Press, 250 TONS CAPACITY HYDRAULIC PRESS H FRAME TYPE, 8-Point Gib Guided Hydraulic Press, Hydraulic Straightening Press and Hydraulic Forging Press.
Santec offers 8-Point Gib Guided SANTEC' Manufacture wide range of Hydraulic Presses as per Customer's specification & requirements. We have continued to grow from the day our Company was founded. This Success is based on our customer's satisfaction. It is our constant endeavour to confirm & extend this Confidence is us.
Major Components of a 'H' type Press Consist of the bed, side Housings (uprights), crown & slide. The bed often has a removable bolster & sometimes contains one or more die cushions for deep-drawing operation.
Technical Specifications | |
Type | 2Nos. Fabricatedcolumn type(DownstrokingRamMovement) with Hydraulic Locking type tie rods. |
Total Capacity of The Ram | 250 Tons |
Return Capacity | 20 x 2 = 40 tons (return cylinder mechnisam must be single acting only for pull back forcing. |
Main Cylinder | 2 nos. main cylinders double acting type with 2 nos. Side cylinders - double acting type. |
PISTON Size (Bore size)-Main Cylinder: | 280 mm (Approx.) - each |
Ram Diameter | 200 mm |
Ram Movements | Down stroking |
Day Light | 1400 mm |
Stroke Length Of Main Cylinder | 1000 mm |
Shut Height | 400 mm |
Heated platen Size | 2400 mm (L to R) x 1800 mm (F to B) (Thickness of bottom table 90 mm / Top plate 80 mm) with through T - slots. |
PressureHoldingTime | 0 to 10 minutes(Adjustable ) |
Electric Motor | 20 + 5 + 2 h.p., 3phase , 1440 R.P.M , ABB make |
Pump | Double Pump for High & Low pressure. |
Operation | Double Pump for High & Low pressure.Push Button operated.Both Auto/Inching Mode of Operations |
PLC | Siemens make but without HMI |
Approach Speed | 200 mm/sec. |
Pressing Speed | 5 mm/sec. |
Return Speed | 120 mm/sec. |
Max. Working Pressure | 150 kg/cm2 |
Max. Working Height | Approx. 700 mm |
ANTEC' - A leading name in manufacturing of Hydraulic Presses introduces these presses, operate at high speeds with high level of precision because of 8-point gib guided slide. The square gib construction provides accurate guiding of the moving platen/slide with extra stability to resist any deflection under different load conditions.
Applications:-Mainly for sheet Metal Jobs, Blanking, Deep Drawing, Riveting Trimming etc.
Santec Presents an innovative solution in the field of straightening technology with hi-tech Hydraulic Straightening Presses. The press can efficiently handle round, flat and profile material of different hardnesses. Our hydraulic straightening presses have a compact design with easy stroke control operation. These presses are equipped with all the advanced features and provide great flexibility in operation. Available in either C-frame presses or Gantry style presses, hydraulic straightening presses are mainly used for straightening medium or thick sheet, section, tube or round bar.
Straightening Process Description
The workpiece or the part is manually loaded into the Straightening Press. The part is clamped at centers (or rollers) and than rotated to measure the straightening by using dial indicators. When the upper point is rotated vertically, the lever is pressed down causing the part to flex. After each and every stroke, dial indicator shows the straightness of the part so that operator can alter the depth of stroke until the straightness is within tolerance range. Repetition of the process occurs at determined points to achieve the specified straightness or TIR (Total Indicated Runout).
Bull Dozer
The heavy duty machine is used to integrate the basic design of large gap press placed on its back. Power pack is provided behind the cylinder and the throat length & stroke lengths are sizeable. Major benefit of cylinder is the power to handle work that is lent into the press from overhead.
Hydraulic forging is the process in which the metal is stretched beyond the yield point to form the desired shape. The forced used in forging must be strong enough to change the dimensions of the material without breaking it. When material is forms new shape, it is called the yield point and the point at which it breaks is called the fracture point.
Santec specializes in designing and developing Hydraulic Forging Presses based on the specific requirements of the customers. Major Components of a 'H' type Press Consist of the bed, side Housings (uprights), crown & slide. The bed often has a removable bolster.
Santec's brand new line of Heavy Duty Hydraulic Presses are widely used manufacture various parts for Automobiles and Cars. These parts include Roof linings / Head liners, Hood & Dash Insulator / Woodstocks / Carpets, etc. The machine features heavy duty steel weldments and a superior guidance system that provides accuracy and reliability. Straight side with high rigid structure is coordinated with eight-side guide rail against eccentric load to achieve high precision. The press utilizes hydraulic logic circuits to offer complete control over the process with the best mechanical functions. Santec also offers customization of the machines in order to meet the specific application requirements of the clients.
Technical Specifications | |
Type | Vertical Four Columns Type Structure, Frame is fabricated out of ultrasonically tested Steel Plates duly welded with suitable reinforcements to give strength & load during operation. |
Capacity Of The Main Ram | 120 MT (1no.) |
No. Of Cylinders / Ram | 1 no. main Cylinder + 2 nos. side Jacking Cylinders for blank holders fast down & fast up movement + 6 nos. blank holder cylinders fixed at equal distance for uniform distribution of blank holder force or better clamping of sheet + 1 no. ejector cylinder . |
Bed Size or Bolster Plate | 1100 mm (LR) x 900 mm (FB) |
Bore (piston) Dia. of Main Cyl. | 11" |
Stroke Length Of Main Cylinder | 500 mm (Adjustable) |
Open Daylight | 700 mm |
Blank Holder Cylinder's Capacity | 80 Tons |
Stroke Length Of Blank Holder Cylinders: | 300 mm |
Advanced or Approach Speed | 90 - 100 mm/sec. (Approx.) |
Drawing Speed | 8 - 10 mm/sec. (Approx.) |
Return Speed | 120 - 150 mm/sec. (Approx.) |
Working Pressure | 200 to 210 kg/cm2 |
Electric Motor | 15 H.P., 3phase, 1440 R.P.M., ABB Make |
Pump | Double Pumps for high & low speeds |
Operation | PUSH BUTTON OPTD. WITHELECTRICALCONTROL PANEL.Both auto /manual mode of operationPLC - Operated control panel |
PLC | Omron / Siemens make with coloured touch screen for user friendly operation. |
Weight Of The Press | 6 - 7 Tons( Approx.) |
T-Slots Size | T-20 |
technical specifications | |
type | fabricated 4 columns type press with down stroking ram movement. |
capacity of the main ram | 150 tons (1 no. Main cylinder + 2 nos. Double acting type jacking cylinders for fast approach, & fast return speed . |
pull back force | 15 tons |
moving platen guides | phosphorous bronze liners / bushes specially designed at four corners of the slide with lubrication arrangement. |
piston size (bore size) main rams | 310 mm - approx. |
ram movements | downstroking |
day light | 700 mm |
stroke length of main cylinder | 500 tons |
shut height | 200 mm |
platen size | 750 mm (left to right) x 750 mm (front to back) |
mould mounting situation | t slots (t-16) |
slide or mold closing & opening speeds | |
fast approach speed | 60 70 mm/sec. |
pressing speed | 6 to 8 mm/sec. |
slow mold opening speed | 0 - 20 mm/sec. |
fast return speed | 70 - 80 mm/sec. |
bottom ejector cylinder | |
force of ejector | 10 tons (approx.) |
bore diameter | 80 mm |
stroke length | 150 mm |
upward speed | 0 - 40 mm/sec. |
downward speed | 0 - 50 mm/sec. |
bottom plate ejection hole | 50 mm. |
position of ejector rod end | 50 mm below the plate level |
general | |
electric motor | 7.5 h.p (main)., 3f, 1440 r.p.m, 415v, abb make |
pump | fixed displacement double pump for high & low speeds & pressure veljan make |
plc | omron / siemens make plc with touch screen display (mmi) for user -friendly operation. |
|
Technical Specifications | |
Type | Two Nos. Heavy duty Fabricated Columns type Press with Down stroking ram movement. |
Capacity Of The Main Ram | 600 Tons (2 nos. main cylinders + 2 nos. double acting type Jacking cylinders for fast approach & fast return speed. |
Pull Back Force | 60 Tons |
Moving Platen guides | Phosphorous Bronze liners Specially designed GIB Guiding Arrangement at four corners of the slide with Lubrication Arrangement. |
Piston Size (Bore Size) Main Rams | 390 mm (each) - 2nos. |
Ram Movements | Downstroking |
Day Light | 1500 mm |
Stroke Length of main cylinder | 1050 Tons |
Platen Size | 2000 mm (Left to right) x 1800mm (Front to Back) |
Mould Mounting Situation | T Slots (T-22) - Straight slots at equal distance |
Slide Or Mold Closing & Opening Speeds | |
Fast Approach Speed | 150 - 200 mm/sec. |
Pressing Speed | 6 to 8 mm/sec. |
Slow Mold Opening Speed | 15 20 mm/sec. |
Fast Return Speed | 160 - 210 mm/sec. |
Bottom Ejector Cylinder | |
Force Of Ejector | 40 Tons (Approx.) with 4 nos. pins at multiple points |
Bore Diameter | 100 mm |
Stroke Length | 250 mm |
Upward Speed | 40 mm/sec. |
Downward Speed | 50 mm/sec. |
General | |
Electric Motor | 60 H.P (main), 3f, 1440 R.P.M, 415V, ABB make |
Pump | Fixed Displacement Double pump for high & low speeds & pressure |
PLC | Omron / Siemens make PLC with touch screen display (MMI) for User friendly operation. |
Make | SANTEC |
Origin | INDIA |
Status | New |
Capacity | 35 tons |
Application | Pressing, Trimming, Press - Fit to remove bearing, Riveting etc. |
Ram movement | Down stroking |
Daylight | 500 mm |
Stroke Length | 300 mm |
Shut height | 200 mm |
Platen size | 390 mm x 290 mm (clear space) |
Electric Motor | 5 H.P., 3 phase, 415 V, ABB Make |
Operation | Push Button Optd. |
Both auto / manual mode of operation. | |
Approx. dimension | 1200 mm (L) x 800 mm (W) x 2100 mm (H) |
Weight of the press | 2.5 tons |
Pressure holding timer | provided in the panel |
Make | SANTEC |
Origin | INDIA |
Status | New |
Capacity | 60 tons |
Application | pressing, trimming, press fit to remove bearing, riveting etc. |
Ram movement | Down Stroking type |
Daylight | 525 mm |
Stroke Length | 460 mm |
Shut height | 65 mm |
Platen size | 570 mm x 330 mm (clear space) |
Electric Motor | 5 H.P., 3 Phase, 415 V, ABB Make |
Operation | push button operation |
Both Auto / Manual mode of operation | |
Approx. dimension | 1300 mm (L) x 800 mm (L) x 2200 mm (H) |
Weight of the press | 3.5 Tons |
Pressure holding timer | provided in the electrical panel |
Santec's 'H' TYPE or Fabricated 4-column type hydraulic presses are heavy duty and their frame is manufactured using ultrasonically tested quality plates of suitable thickness. These presses find extensive application in deep drawing compression moulding.
Santec's brand new line of Heavy Duty Hydraulic Presses are widely used manufacture various parts for Automobiles and Cars. These parts include Roof linings / Head liners, Hood & Dash Insulator / Woodstocks / Carpets, etc. The machine features heavy duty steel weldments and a superior guidance system that provides accuracy and reliability. Straight side with high rigid structure is coordinated with eight-side guide rail against eccentric load to achieve high precision. The press utilizes hydraulic logic circuits to offer complete control over the process with the best mechanical functions. Santec also offers customization of the machines in order to meet the specific application requirements of the clients.
Santec's brand new line of Heavy Duty Hydraulic Presses are widely used manufacture various parts for Automobiles and Cars. These parts include Roof linings / Head liners, Hood & Dash Insulator / Woodstocks / Carpets, etc. The machine features heavy duty steel weldments and a superior guidance system that provides accuracy and reliability. Straight side with high rigid structure is coordinated with eight-side guide rail against eccentric load to achieve high precision. The press utilizes hydraulic logic circuits to offer complete control over the process with the best mechanical functions. Santec also offers customization of the machines in order to meet the specific application requirements of the clients.