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1 Products availableWe are leaders in the market for providing best range of Co Extruder, Arm Cantilever Take-up Stand, Dancer Unit, Pintal Type Arm Cantilever Take up Stand and Bi-color Extruder
We offer to our clients a wide range of Extruder that is available as per different type of cable compounds, such as PVC, PE, HDPE, LD, Sioplas, XPLE and Nylon. These are used for Insulation, Sheathing, Jacketing and Skinning of cable, such as power cable, XLPE cables, control cables, railway signaling cables, quad cables, instrumentation, cables, telephone cables and switchboard cables.
The Extruders are transmitted by a helical extruder gear box with in built thrust assembly to bear back pressure load of screw rod. Moreover, the gear box is fitted with hardened and ground gears that are made using tested alloy steel to give, soundless and pulsation free delivery, on high RPM and Torque.
| Model | S.E.I. 30 | S.E.I. 40 | S.E.I. 50 | S.E.I. 65 | S.E.I. 80 | S.E.I. 100 | S.E.I. 120 | S.E.I. 150 |
| Screw Dia | 30 | 40/45 | 50 | 65 | 80 | 100 | 120 | 150 |
| L/D Ratio | 24 | 24 | 24/26 | 24/26 | 24/26 | 24/26 | 24/26 | 24/26 |
| Compression Ratio | 3:1-2.5:1 | 3:1-2.5:1 | 3:1-2.5:1 | 3:1-2.5:1 | 3:1-2.5:1 | 3:1-2.5:1 | 3:1-2.5:1 | 3:1-2.5:1 |
| Screw RPM (Max.) | 120 | 120 | 100 | 100 | 80 | 80 | 60 | 60 |
| Heating Load (KW) | 6 | 12 | 15 | 20 | 25 | 30 | 34 | 40 |
| Main Drive(KW) | 3.7 | 5.6 | 10 | 30/ 22.5 | 45 | 56 | 75 | 110 |
| Output (Kgs./Hrs.) | 25 | 45/60 | 80 | 130 | 250 | 375 | 550 | 750 |
Our range of Co Extruder (House wire extruder, Multi strand wire extruder, xlpe cable extruder, double layer cable extruders) is optionally available for skinning, single dot and double dot on cable by changing of head tools. House wire extruder, Multi strand wire extruder, xlpe cable extruder, double layer cable extruders are de-attached by moving on base frame due to single coating and same dual head is working for single coating with main Extruder. Our range of Co-Extruders (House wire extruder, Multi strand wire extruder, xlpe cable extruder, double layer cable extruders) is available in various sizes as per the requirements of the clients.
| Bi-colour Extruder Model | S.E.I. 45-30 | S.E.I. 50-40 | S.E.I. 65-45 | S.E.I. 80-50 |
| Extruder's Combinations | 45/30 | 50/40 | 65/45 | 80/50 |
| Output (Kgs./Hrs.) | 60/25 | 80/40 | 120/60 | 250/80 |
| L/D Ratio | 24 | 24 | 24/26 | 24/26 |
| Drive (kw) | 5.6/3.7 | 10/05/06 | 30/5.6 | 45/10 |
We are engaged in offering the Cantilever pay off/take up stand that is a type of cable extrusion and thermoplastic extrusion machinery. Known for superior functionality, durability and low maintenance, it finds application in industries like mining & heavy engineering and construction industry. It supports both on-line as well as off-line operations and the highlighting feature includes set and forget operation. It is fabricated using best quality stainless steel, alloy steel and mild steel in compliance with international quality standards. Tested on various quality parameters, the machine is customized as per the specification of client.
The Capstans offered by us are available in different sizes of pulley and diameter that vary as per the small & medium size of cables and line speed. Capstan role in extrusion line is to pull the wire from Extruder and offering it to take-up in a synchrony form of speed. For this, these are provided with a three speed transmission to avoid by passing of wire from capstan in pulling operations in thick size or wire conductor. The Capstans are offered with main drive options in DC & AC frequency drives.
| Model | S.E.I. (C) 400 | S.E.I. (C) 500 | S.E.I. (C) 600 | S.E.I. (C) 800 | S.E.I. (C) 1000 |
| Capstan Wheel Dia | 400 | 500 | 600 | 800 | 1000 |
| Traction Force (Kg.) | 200 | 400 | 500 | 800 | 1000 |
| Cable Dia. Max. (mm) | 10 | 16 | 20 | 25 | 35 |
| Max. Speed (Mt./min.) | 300 | 200 | 150 | 100 | 60 |
| Drive (Kw.) | 3.7 | 3.7 | 3.7 | 5.6 | 7.5 |
We hold an expertise in offering Haul off Caterpillar to our clients. Haul-Off Caterpillars are available in Pneumatic pressure, cable pulling by Pneumatic cylinders. Haul-Off Caterpillars Controlled with solenoid valves to ensure light pressure on cable due to pulling operations. The sturdy and close roller assembly is supported to full cable gripping length due to passing cuttof cable from pneumatic force. In Haul-Off Caterpillar three speed transmission is control slows fast line speed & stop wire by passing due to pulling operations in bigger dia cables. Both sides end rollers of Haul-Off Caterpillars are supported the cable in straightway of running.
| Model | Cable Opening Max.(mm) | Traction Force(Kg.) | Line Speed (M/min) | Center Height | Cable Gripping length(mm) | Width of Pulling Belt | Drive (Kw.) |
| S.E.I.-8 | 50 | 400 | 150 | 1 mtr. | 950 | 80 | 3.7 |
| S.E.I.-10 | 100 | 800 | 120 | 1 mtr. | 1250 | 100 | 5.6 |
| S.E.I.-12 | 120 | 1200 | 100 | 1 mtr. | 1400 | 120 | 7.5 |
| S.E.I.-16 | 150 | 1500 | 80 | 1 mtr. | 1800 | 160 | 1 1 |
| S.E.I.-20 | 160 | 2000 | 60 | 1 mtr. | 2000 | 160 | 15 |
Our range of Take up & Pay off Stand comprises Portal type and Pillar type. The Portal type self traveling are used in bigger diameter drum size floor embedded rails with synchronizing pitch adjustment with a electronically controlled geared motor set bobbin traversing with limit switch adjustment. An extra heavy duty geared motor is fitted on top for pintal open close operations with sliding size of grinded pipes. These are provided with Bronze/Gunmetal bushes for easy and smooth opening & closing of Pintal through gear transmission. Three speed gear box for high or low RPM of bobbin (Drum) as per cable size is also provided.
| Model | S.E.I. 1200 | S.E.I. 1600 | S.E.I. 2000 | S.E.I. 2400 | S.E.I. 3100 |
| Drum Flange Dia Min-Max(mm) | 600-1200 | 800-1600 | 800-2000 | 1200-2400 | 1200-3100 |
| Barrel Dia (mm) | 300-500 | 450-650 | 450-900 | 500-1100 | 500-1400 |
| Overall Width (mm) | 1000 | 1200 | 1500 | 1800 | 2100 |
| Cable Dia (mm) | 20 | 40 | 80 | 100 | 1300 |
| Max. Weight lifting (Ton.) | 1.5 | 2.5 | 5 | 10 | 15 |
| Main Drive (Kw.) | 3.7 | 5 | 7.5 | 10 | 1 1 |
| Lifting Motors (k.w) | 0.75 | 0.75 | 1.5 | 1.5 | 1.5 |
We are engaged in offering the Dancer Unit, which is a mechanical interface between post and printer equipment. The different paper movement of post and printer equipment is equilibrate by the unit and the web tension is created at the printer outlet. It is simple in handling and the dancer weight is controllable for different paper weights. Appreciated for low maintenance, durability and high performance, the unit finds application in industries like construction, heavy engineering and mining.
Pintal Type Arm Cantilever Take Up Stand offered by us is available for small size of Bobbin for medium size cable dia. Dual Take up is also available synchronized with dancer for running quick change over of wire with pneumatically controls.Pintals are operated with the help of cylinders & start stop push buttons on front portion of take-up, DC in torque and AC frequency drive is available as per customers needs.
| Model | Flange Dia (mm) | Travers | Bore | Speed Twist | Wire Size (Swg) | Main Drive (Kw) |
| S.E.I.-250 | 250 | 150 | 25 | 2400 | Max. 44 | 0.75 |
| S.E.I. -400 | 400 | 225 | 25 | 2400 | Max. 20 | 1.5 |
| S.E.I.-500 | 500 | 275 | 35 | 2400 | Max. 1 8 | 3.7 |
| S.E.I.-630 | 630 | 300 | 35 | 2400 | Max. 16 | 5.6 |
Our range of Cross Head is offered in single and dual head options. The cross head melt torpedo is designed for smooth and accurate material flow to apply uniform thickness on wire as well as accurate centre without wastage of time. Our Self centering cross heads are available in single or dual options with coating and lining (dot) tools & heads are designed with quick changing of tools and dies without disturbing head assembly.
Moreover, self centre cross heads are designed for small size of cable dia with high production purposes. Die centre cross heads are better option for three core flat, round multi-core and bigger size cable dia with Power or XLPE cables those heads are also available with single/Dual options as per customer demands.
| Model | S.E.I. 4/6 | S.E.I. 12/14 | S.E.I. 14/20 | S.E.I. 30/40 | S.E.I. 40/50 | S.E.I. 60/70 | S.E.I. 80/90 | S.E.I. 100/115 | S.E.I. 115/130 | S.E.I. 125/145 |
| Wire OD (Max.) | 4 | 12 | 14 | 30 | 40 | 60 | 80 | 100 | 115 | 125 |
| Insul. thick. (Max.) | 6 | 14 | 20 | 40 | 50 | 70 | 90 | 115 | 130 | 145 |
| Type | Self Centre | Self Centre | Self Centre | Manual Centre | Manual Centre | Manual Centre | Manual Centre | Manual Centre | Manual Centre | Manual Centre |
We hold an expertise in offering Drive Panel to our clients. These are very accurate that are synchronized for fast production and saving time & energy. The drive options are available to suit the customer budget and starts from DC.
Analog, DC Digital and finally AC frequency drive with PLC Penal options are available with synchronize between Extruders, Capstan and take-up drive with tension mode on final rewindings.
We are engaged in offering the Bi-color Extruder that is used for the molding of raw material in various shapes and sizes. The sturdily constructed machine is low in maintenance, high in performance, durable and corrosion resistant. It is manufactured using superior grade material and is rigorously tested on different measures to assure the international standards. Our research and development services allows us to provide customized services to our esteemed clients.
We are the manufacturer of PVC Cable Extruder Machine complete fully automatic lines for all type of cables for House wiring, Power cables, XLPE cables, Rubber Cables, instrumentation and special cables etc. we offer single , double and triple layer fully automatic extrusion lines in various designs . we offer 25 mm to 175 mm screw dia meter extruders, pneumatic pay off and take up single and double spool , multipass tank, capstan, caterpillar, portal and pintle type pay off and take up stands, self center head, die centering head, plc based panel with touch screen, dia meter gauge controller, air wiper, auto coiler etc. we provide complete turnkey project worldwide.
AJEET SINGH SAINI (SAINI ENGINEERING WORKS)
No. 4/19, Site-IV, Industrial Area, Sahibabad Ghaziabad, Uttar Pradesh - 201001
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