Saimach Pharmatech Pvt. Ltd.

Rakhial, Ahmedabad, Gujarat

We are manufacturer & supplier of replaceable spares parts of any make of Tableting Machine / Tablet Press. The interchangeability for the same is our prime focus for the spares we supply.

All contact parts are made out of SS 316. No casting is used for avoiding contamination problems.Three oil seals between the motor and the processing chamber to prevent liquid going in the motor winding, resulting in the burning of the motor.Extended bearing housing specially designed to facilitate fine adjustments of bearing clearances or backlash to avoid metal to metal contact of rotor and stator. This unique design provides smooth and consistence all round performance and long life of rotor and stator.

The machine is mounted on Stainless Steel 304 structure. It consists of 6 wide endless belt at the centre. The belt is driven by 0.5 HP AC motor controlled through AC Variable Frequency Drive. Stainless Steel Hopper is provided from which tablets fall on a magnetic vibrator, which removes chips & dust from the tablets. Two Inspection Lamps and Two Foot Switches for two operators are provided to stop the conveyor when needed. The machine is designed for manual visual inspection of tablets from both the sides. About 7 to 8 Lac (0.7 to 0.8 million) tablets per shift can be inspected depending upon tablet size & operator skill. The output always depends upon tablet size and operator skill.

We focus all our knowledge & skill and manufacturing technology on the precision engineering the very best Punches & Dies (tablet toolings) for the tablets that is being produced. These Punches & Dies, which cannot be selling from the stock, each & every punches & dies are custom-made and crafted to meet our valuable customers specific requirements of the precious product that they producing.

We focus all our knowledge & skill and manufacturing technology on the precision engineering the very best Punches & Dies (tablet toolings) for the tablets that is being produced. These Punches & Dies, which cannot be selling from the stock, each & every punches & dies are custom-made and crafted to meet our valuable customers specific requirements of the precious product that they producing.

We focus all our knowledge & skill and manufacturing technology on the precision engineering the very best Punches & Dies (tablet toolings) for the tablets that is being produced. These Punches & Dies, which cannot be selling from the stock, each & every punches & dies are custom-made and crafted to meet our valuable customers specific requirements of the precious product that they producing.

In compliance with cGMP guidelines.Also available with Standard Painted Model & for small scale laboratory purpose.Conventional Coating Pan with very sturdy M.S structure made of angles & channels which are covered from all the sides by covers & doors.The Coating Pan drive is through standard make heavy duty worm reduction gear box & electrical motor by means of belt and pulley drive fitted on a rigid structure. Coating Pan Speed can be changed through variable speed pulley mounted on the shaft of electric motor (AC Variable Frequency Drive Optional with extra cost).Coating Pan made of SS 304 SS 316 or SS 316L material and mirror polished from inside & outside.Baffels either welded or detachable (welded are the standard supply if not specified) provided inside the pan considering production requirements.Easy mounting arrangement considering changeover of coating polishing pan.

In compliance with cGMP guidelines.Also available with Standard Painted Model.Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.All contact parts of AISI stainless steel 304 material.AISI stainless steel 316 quality contact parts optional.Easy for cleaning and operating.Safety Plastic dust cover provided for apparently seeing the mixing process.Interlocking system at plastic dust cover is provided to avoid the accident.The tilting device provided by means of hand wheel (manually operated) for easy unloading of the material.Specially designed self adjusting sealing arrangements to ensure no black particle enter into the mixing drum.Models for Small Scale, Laboratory (Research Purpose) Capacity, as per customize requirement are also available.Flame proof electrical can be provided with extra cost.Efficient for mixing of dry or wet materials of Tablet Granulation, Powder Mixing, Chemical, Food, Confectionary etc.

Machine are designed on the principle of gyratory motion generated by double eccentric weight mounted on two ends of the shaft of vertically mounted specially designed vibro motor.The screening assembly consisting of one or more set of deckscreens is mounted on a set of annularly located springs, effectively isolating the base from vibrating assembly.The double weight moving with the shafts and located at relative angular position produces three dimensional vibrations which in turn cause the material falling on the screen mesh move at a specific speed in straight to spiral direction giving controlled and effective screening.Due to the adjustability of weight and the relative angle between them it is possible to make the material move on the screen in desired path to achieve the desired retention time for effective screening before the material gets discharged from the outlet spout. During this process the particles smaller than the mesh aperture fall through the mesh and the oversize material gets discharged from the outlet spout. This process is repeated on the next mesh in case of multi deck screening.

In compliance with cGMP guideline.Effective blending with help of mixing baffles.Easy to clean.PLCHMI system (Optional)Flameproof Construction (Optional)

In compliance with cGMP guidelines.Also available with Standard Painted Model & for small scale laboratory purpose.Conventional Coating Pan with very sturdy M.S structure made of angles & channels which are covered from all the sides by covers & doors.The Coating Pan drive is through standard make heavy duty worm reduction gear box & electrical motor by means of belt and pulley drive fitted on a rigid structure. Coating Pan Speed can be changed through variable speed pulley mounted on the shaft of electric motor (AC Variable Frequency Drive Optional with extra cost).Coating Pan made of SS 304 SS 316 or SS 316L material and mirror polished from inside & outside.Baffels either welded or detachable (welded are the standard supply if not specified) provided inside the pan considering production requirements.Easy mounting arrangement considering changeover of coating polishing pan.Separate mobile Hot Air Blower System is provided for easy operation.Digital Temperature Controller provided with necessary temperature control device with interlocking for heater function.Flame proof electrical can be provided with extra cost

Machine are designed on the principle of gyratory motion generated by double eccentric weight mounted on two ends of the shaft of vertically mounted specially designed vibro motor.The screening assembly consisting of one or more set of deckscreens is mounted on a set of annularly located springs, effectively isolating the base from vibrating assembly.The double weight moving with the shafts and located at relative angular position produces three dimensional vibrations which in turn cause the material falling on the screen mesh move at a specific speed in straight to spiral direction giving controlled and effective screening.Due to the adjustability of weight and the relative angle between them it is possible to make the material move on the screen in desired path to achieve the desired retention time for effective screening before the material gets discharged from the outlet spout. During this process the particles smaller than the mesh aperture fall through the mesh and the oversize material gets discharged from the outlet spout. This process is repeated on the next mesh in case of multi deck screening.Available in different models.

Important machine in the process of in granulation in tablet making as quality of tablet is determined by the desirable quality of the granules used for its compression.Quality & percentage of granules can be achieve better compared to other processing machineries like Multi Mill, Comminuting Mill etc.

Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.All contact parts of AISI stainless steel 304 material.The tilting device provided by means of hand wheel (manually operated) for easy unloading of the material.Specially designed self adjusting sealing arrangements to ensure no black particle enter into the mixing drum.Efficient for mixing of dry or wet materials of Tablet Granulation, Powder Mixing, Chemical, Food, Confectionary etc.

Important machine in the process of in granulation in tablet making as quality of tablet is determined by the desirable quality of the granules used for its compression.Quality & percentage of granules can be achieve better compared to other processing machineries like Multi Mill, Comminuting Mill etc.Special oscillatory rotor action ensures minimum fines.

It is a square GMP model/single sided rotary tablet Press/ promising unmatched quality for small batch Production. Safety/enhanced performance/clean ability and ease of operation is its most significant features. The suitable model can be selected based on the tooling and output requirement from the 16, 20 & 12 station with D, D & SPECIAL tooling respectively. The 12 station model is available with SPECIAL tooling and tunnel type cam track having maximum tablet diameter of 40mm & maximum depth of fill of 30mm.

SALIENT FEATURES : cGMP

• In compliance with cGMP guidelines
• Turret of SG IRON 500/7 Graded Casting
• Robust with high quality Engineering
• Small batch production
• Safe/ Simple to operate and easy to maintain
• Higher Turret RPM upto 42
• Main Moter AC Variable Frequency Drive (optional)
• Force Feeder (optional)
• Aluminum covers for Turret teeth

SALIENT FEATURES :Standard

• Hand wheel provided
• Turret of SG IRON 500/7 Graded CastingMain Operating Pressure up to 10 Tons (For 12 Station - Up to 12 Tons)
• Sturdy and easy fit Feed Frame (Gravity Feeder) of Gun Metal
• Central oil lubrication system with manual hand pump
• Cam tracks and pressure rolls made out of alloy steel for maximum wear resistance and long life
• Worm is made of Phosphor Bronze
• Ease of operation and maintenance
• Maximum 30 RPM of Turret
• Variable speed pulley drive (For 12 Station Fixed Pulley with Two different speeds)
• Mechanical Overload Pressure release arrangement

FEATURES :

• High Speed Tablet Press with outstanding engineering, performance and reliability.
• Turret of SG IRON 500/7 Graded Casting
• Quality tablet production at high speed.
• Double Sided Tablet Press in compliance with cGMP Guidelines
• Higher Output up to 439200 tablets per hour (for 61 Station)
• Simple and convenient operation, offering operator Protection, cleanliness and ease of maintenance.
• All the tablet parameters can be fine tuned during the operation of the machine from outside the tableting zone.
• Three piece Turret with Stainless Steel 316 L Die Plate
• Gravity Feeding System ( Feed Frame)
• AC Variable Frequency Drive for Main Motor
• Easy outside controls.
• AC invertor variable drive for main motor with electro magnetic clutch.
• Auto lubrication with fine tuning valve and timer.
• Extremely robust quality engineering, house in an easily accessible cabinet.

OPTIONAL FEATURES :

• Force Feeding System with AC Variable Frequency Drive.
• Hydraulic Power-Pack System.
• Bi-Layer (Two layer) Tablet attachment / facility.
• PLC / HMI System with touch screen display.
• Auto Tablet rejection during machine START & STOP and Random sampling device.
• Powder Level monitoring device of the feed hoppers.

FEATURES :

• In Compliance with cGMP Guidelines
• Turret of SG IRON 500/7 Graded Casting
• High Speed Double Sided Rotary Tablet Press with Pre-Compression Facility
• Maximum Output upto 540000 tablets per hour (for 75 Station)
• Easy Accessibility for Quick Cleaning and Product Conversion
• Improved Tablet Quality; Handles Difficult Products Easily due to Pre-Compression Facility
• Precise Weight Control
• Ensures Hygienic Production Conditions and Operator Safety
• All Tablet Parameters can be fine tuned during operations from outside the tableting zone
• Force Feeding System
• Hydraulic Power-Pack System
• Auto Lubrication system
• Upper punch penetration system
• Safety interlocking for upper guards
• Front and Easy Outside Controls for machine and tablet parameters
• Three Piece Turret with Stainless Steel 316 L die-plate

OPTIONAL FEATURES :

• Tablet Rejection on Machine Start up and Stop and random sampling device
• Powder Level Sensors at Feed Hopper
• Tight Punch Detection (Upper Punch)
• PLC-MMI Control system with Touch Screen display
• Gravity Feeding System
• Bi-layer tablet facility
• Tablet Sampling

Very versatile process equipment.Fully automatic operation based on plc control. (optional)minimum handling and more hygienic.Top mounted telescopic cylinder for auto bag shaking. (optional)clamp type bottom mesh for container.

It is a square model/double sided rotary tablet Press/ promising unmatched quality for medium batch Production. Safety/enhanced performance/cleanability and ease of operation are its most significant features. The suitable model can be selected based on the tooling and output requirement from the 27, 35 & 45 station with D, B & BB tooling respectively. FEATURES : Robust with high quality Engineering Turret of SG IRON 500/7 Graded Casting Medium batch production Maximum output upto 216000 tablets per hour (for 45 Station) Tablets of upto 23 mm Diameter for D Tooling and 16 mm Diameter for B Tooling Safe / Simple to operate and easy to maintain Designed as per cGMP standards SPECIAL FEATURES FOR cGMP MODEL: Disc Type Friction Clutch Digital Tablet Counter Gravity feeder (Feed frame) Double Sided Lifting Cams Interlocking at Upper Guard Variable speed pulley. Upper punch penetration system Digital Ampeer meter

OPTIONAL FEATURES : Rotary Feeders Shallow Fill Cams AC Variable Frequency Drive for Main Motor and Force Feeder Motor Auto-Lubrication System Bi - layer Tablet Attachment Die-plate SS 316 L