Saimach Pharmatech Pvt. Ltd.

Rakhial, Ahmedabad, Gujarat

The machine is mounted on Stainless Steel 304 structure. It consists of 6 wide endless belt at the centre. The belt is driven by 0.5 HP AC motor controlled through AC Variable Frequency Drive. Stainless Steel Hopper is provided from which tablets fall on a magnetic vibrator, which removes chips & dust from the tablets. Two Inspection Lamps and Two Foot Switches for two operators are provided to stop the conveyor when needed. The machine is designed for manual visual inspection of tablets from both the sides. About 7 to 8 Lac (0.7 to 0.8 million) tablets per shift can be inspected depending upon tablet size & operator skill. The output always depends upon tablet size and operator skill.

In compliance with cGMP guidelines.Important machine in the process of in granulation in tablet making as quality of tablet is determined by the desirable quality of the granules used for its compression.Can be used for wet and dry aspect of the granulation process.Quality & percentage of granules can be achieve better compared to other processing machineries like Multi Mill, Comminuting Mill etc.Special oscillatory rotor action ensures minimum fines.Contact parts are made of SS 316.Sturdy and durable.Easy to operate clean maintain.Noise level minimum. Continuous oscillating stirrers drive.Simple screen holding and tensioning device.Screen Available in different size durable cost effective.AC Variable Frequency Drive OPTIONAL at extra cost.Castors provided for mobility

Incredible advantage for size reduction with sturdy construction for longer life.Can be used for wide range of products & application like size reduction, separating & reclaiming, mixing & dispersing and bulk density adjustment.Simple to operate with Low Heat, Low Dust and Low Noise & Low fines percentage with consistent high quality end productDesigned to accept all kinds of feed conditions including manual, mechanical or pressure feed.Stainless steel construction - ideal for Food and Pharmaceutical processing.Uniform sizing of wet granulation in tablet manufacturing.Lump-free homogeneous blending to precise size requirementsReducing difficult, sticky, heat-sensitive agglomerates into pieces, crumbs or powders of uniform size, continuously without excessive heat build-up or screen blockageOffers a whole range of applications including: Dry Milling - Controlled Grinding - Dry Mixing Dispersion - Wet Material Reduction - Raw Material Milling - Wet & Dry Granulation Sizing - Tablet & Capsule Reclaim

Roll Compactor&Roller CompactorMachine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine.

In the process of compaction the fine powder or crystalline powder are fed to the charging hopper of the Roll Compactor. Here the vertical feed screw feeds the powder into the compacting zone of the compacting rollers through the pre-compacting chamber. The adjustable speed (through AC Variable Frequency Drive AC VFD) of feed screw pressures the powder to pass strictly between the compacting rollers gap and therefore strong/hard chips/flakes forms from the fine or crystalline powder. After proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality, the same speed ratio can be continue to achieve the more output (if the speed limit permits the machine rated roller & feed screw speed) from the same machine model.

The Roller surface can be selected depending upon the characteristics of the powder/product. If the products are well familiar with theRoll CompactorMachine, our Technical Team can suggest the perfect roller surface for the particular product base on an experience & expertise for it. For product development or evaluation of product or changing the concept of granulation method, or achieving the dust free granules in order to get the Export quality granules, we are always happy to carry out the trails with your material in our plant.

SALIENT FEATURES:

• In Compliance with cGMP guidelines.
• Contact Parts are made of S.S. 316 except rollers.
• Very compact design available in Plain, Water Jacketed or Flameproof Model.
• Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed screw.
• ELNP (Electroless Nickel Plating) or Hard chrome plated with mirror finished compacting rolls made of tools steel.
• Rolls drive through twins shaft gearbox with drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
• Pre-Compression chamber guides the products to roll without any slippage or leakage.
• Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material.
• The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
• Scrapper assembly also designed to dismantle for ease of cleaning.A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.
• Electrical interlocking between main roll drive and fixed screw drive.Water jacketing arrangement. (optional)
• Hydraulic power pack system for Rear Roller. (optional)
• AC Variable frequency drive for Rollers. (optional)

Highest possible effective de-dusting & de-burring of the tablets by means of vibratory effect.Discharged tablets from the Tablet Press are entered to the top of the Tablet De-Dusting Machine and finally passed through elegantly designed perforated spiral which gently vibrated to release the layer of surface dust & remove the edges.Geometrically designed tablet conveying route to ensure easy removal of dust & burrs.All contact parts are easily accessible for washing.Compliance with cGMP standards with all products contact parts made of SS 316.Unique design for de-dusting & de-burring of tablets.Easy to Install, noiseless & maintenance free unit.Less electric power consumption compare to other units of its kind.

It is a square modeldouble sided rotary tablet Press promising unmatched quality for medium batch Production. Safetyenhanced performancecleanability and ease of operation are its most significant features. The suitable model can be selected based on the tooling and output requirement from the 27, 35 & 45 station with D, B & BB tooling respectively.