Sai Extrumech Pvt. Ltd.

Karkhana Bagh, Faridabad, Haryana

The Sai Extrumech Pvt. Ltd. have created a powerful force in the wire and cable marketplace. We manufacture complete wire and cable systems for building and communication wire, construction wire, automotive wire, high temperature wire, and specialty wire applications. Systems are available with a wide range of extruders, payoffs and tension brakes, take-ups, and auxiliary equipment including cooling troughs, capstans, caterpillars, and accumulator systems. Laboratory equipment, customized feed screws, and control systems are also available.

Extrusion Line ComponentsExtrusion lines can be built with a wide range of extruders, payoffs and tension brakes, take-ups and auxiliary equipment including cooling troughs, capstans and accumulator systems. Laboratory equipment, customized feedscrews, and control systems are also available.

Complete Extrusion SystemsWe supply complete wire and cable extrusion systems for communication, construction/building, telephone, and automotive wire, high temperature wire, optical fiber and specialty wire. Capabilities include communication cable systems, automotive cable systems, power cable systems, construction cable systems, fiber optic systems and coaxial cable systems. All wire and cable extrusion systems are available with Clipper take-ups, payoffs and spoolers, customized feeds crews and patented micro-processor based control systems.

Wire Handling EquipmentWe offer high performance wire handling equipment including capstans, payoffs and take-ups, and linear caterpillars.
Capstans Belt wrap capstans are available from 6 to 84 inches (150 to 2, 133mm) in diameter, dual wheel multi-pass configurations from 12 to 32 inches (300 to 813mm) in diameter, with lengths to 40 feet (12 meters) in dry and wet arrangements. Linear capstans (caterpillar) from 14 to 80 inches.

The Sai single screw extruder is a product of heavy research & development. This confirms the dominance of Sai in extrusion field.
The GearBox is designed for transmitting the high torques & for coping up with the maximum thrust load. It has space-saving construction. High efficiency is achieved with helical gears of high quality forged steel, hardened & ground.
The Thrust housing is designed for bearing the maximum force and not allowing the thrust pressure to damage the reduction gears as Sai provides high-quality Thrust Roller Bearing. The screw is combined with a special grooved barrel having a properly equilibrated geometry. The melting process is determined by the barrier zone. The separation between the solid and liquid phase is achieved, maintaining the solid bed up to the complete melting. The role of the metering zone is to homogenize the molten material and give high output without pulsation.
The space-saving Mobile Extruders usually operators in conjunction with the fixed horizontal extruder. Thus in combination provides extra flexibility to insulate automotive wires, optical fibre buffering, etc. and also employed as an auxiliary extruder for skin insulation, striping & coloring.

We provide fully instrumented laboratory and pilot extruders for testing and formulating of recipe. Millions of trials are made in labs all over the world to analyze the extrusion condition and extrusion status which help people decide the influence and parameters of each factor during the extrusion process. We have both twin screw lab extruder and single screw lab extruder.

Our twin screw lab extruder is mainly used for

• Compounding
• High filling
• Reactive process
• Color master batches
• Other extrusions

Our single screw lab extruder is mainly used for

• Sheet
• Pipe/tube
• Profile
• Fiber
• Other extrusions

SAI EXTRUMECH haul-off caterpillar is fully guarded and has good accessibility of mechanical, electrical and pneumatic parts. It provides automatic absorption of cable irregularities by mean of independent gripping roller system. High number of gripping rollers ensures even distribution of pressure on the length of cable to be pressed. The belts are pressed and tensed pneumatically ensuring low specific pressure on cable due to great contact length of Caterpillar. Line Seed can be adjusted as required by means of three speed gear box. A built in control incorporates all necessary pressure gauges. Safety elements and push buttons. Sai Extrumech Haul-off Caterpillars has adjustable gripping force independent of the opening and can be used as entry Caterpillar and Exit Caterpillar.