Safrane Technologies

Kothrud, Pune, Maharashtra

RTM x42 - a sophisticated range of wire tension measuring solutions the importance of tension control becomes significant in any wire, cable, or rope making process. Because production efficiency and quality significantly influences your commercial success, a comprehensive solution for your stranding machinery must be considered if available. FMS expands its tension monitoring program to include four new multi-channel systems.  RTM x32 systems - wire tension monitoring with wireless data transfer the rtm x42 series utilizes force sensors to measure the tension of individual wires or strands, and transmits this data wirelessly from the rotating to the static part of the machine. rtm x42 is an innovative system that utilizes force measuring rollers to capture the tension of individual wires or strands, and then securely transmits this data from the rotating to the static part of the machine. The system is designed with fully compatible components. Its expandable features makes it ideal for applications in multi-channel planetary cage, tubular, rigid frame stranding machines or double twist bunching machines. It improves production rates and outgoing quality level of cable producing machinery. RTM x42 is designed to easily retrofit onto existing machines.   On the receiver side, measured values can be output as a standard signal to an existing plc for monitoring or controlling the relevant production parameters. Whether you are seeking a solution to control tension or you prefer a pure monitoring solution, the RTM x42 offers a sophisticated range of interface options to integrate it quickly and efficiently into the existing communication and control infrastructure of the machine.   Designed as a flexible multi-channel system, RTM x42 is primarily suitable for cage or tubular stranders with up to 42 pay-off stations. It offers both the machine builder and the machine user a basis for efficient cost and quality management. We are a noted Exporter and Supplier of Wire and Cable Tension Controller, based in India.

We offer Web Cleaning System, the xstream non-contact web and sheet cleaner adopts a revolutionary approach to improve quality, reduce down time and boost profitability. It combines the latest aerodynamic nozzle technology with a defined high speed vacuum airflow and substrate ionization prior to cleaning within one turnkey system. the development of this system is based on technology used in aviation and aerospace research where, through the use of specially shaped edges and profiles, the air is forced in a certain direction at extremely high velocity. Hildebrand technology ag uses this technology and has developed its xstream surface cleaner based on this sound scientific knowledge. The xstream accommodates splices automatically and is available for use on web widths from 50mm up to 10 meters in either a single or a dual side surface cleaning configuration. The compact design minimizes the space requirements for installation. Our experienced application engineers can evaluate your machine and propose a solution for the implementation of xstream into your production process. technology: the special aerodynamic nozzle of the xstream which is positioned close to the surface of the substrate generates, through the combination of vacuum in the cleaning module and web speed, an extremely high velocity air flow (>60ms). The high velocity air flows along the substrate surface to the nozzle edge and into the cleaning module. The high velocity airflow breaks the boundary layer on the substrate and forces the particles that were trapped in this layer into the cleaning module. From the cleaning module the particles are transported to a filter unit. We are among the trusted Exporters and Suppliers of Web Cleaning System in India.

We are among the top Exporter and Supplier of Web Guide Actuator in India. The type d.3 Web Guide Actuator is designed to equip medium-sized unwind and rewind stands. Thanks to its fast stepper motor and its spindle ball screw systems, Web Guide Actuator works backlash free and with highest accuracy.

IONstream FUSION is a high performance AUTODC® & TRUEDC® static neutralizing system. It incorporates the latest technological developments and is micro controller operated with local embedded intelligence. Electrode contamination and emitter pin status, as well as neutralizing efficiency, are continuously monitored and visualized. Each neutralizing bar is accessible via a Gateway, a master touch-screen PC or WLAN wireless. Parameters can easily be read and controlled by process engineers. The specially developed AUTODC® & TRUEDC® technology senses the polarity of the charge on the target substrates surface and automatically corrects the pulsepause relationship towards the dominant polarity surface charge in order to achieve maximum neutralizing effect. In TRUEDC® mode even 100% independent from any substrate speed. We are among the top Exporters and Suppliers of Electrostatic Discharging DC in India.

The ionstream 5.0 is a heavy duty, industrial quality, high performance static neutralizing system. It provides efficient static charge neutralization at a very cost effective price. The system utilizes the latest shock proof technology with resistors located in front of each high voltage emitter point. A 10mm pin pitch combined with active discharging power and long neutralizing distance makes ionstream 5.0 a class leading system. Our unique “long life” emitter pin technology continuously sharpens the pins during the ion emitting process. This pin ‘self healing’ process massively increases the life time of the emitter points and guarantees constant high performance during its full life cycle. The neutralizing bars are connected by a flexible high voltage cable to the high voltage power unit. We are a reputed entity engaged in exporting and supplying Electrostatic Discharging AC.

With any type of narrow material processing, Web Guide System is vital to maintain the web in the correct lateral position. Whether printing labels, gluing packages, laminating layers, or applying isolation layers to a wire, exact material position is most important to the production process. Often this is done with stationary mechanical guides, can damage the material edges. The ultra-compact web guide BKS 015 provides enhanced material control for increased line speeds and improved quality. The innovative, cost-conscious design provides the ideal solution for both existing and new narrow web production lines. We are a renowned Exporter and Supplier of Web Guide Systems in India.

The RMGZ series force measuring roller is usedto measure the tension in wire, cable and similarmaterials. An application specific sheave or pulley ismounted to the two lifetime lubricated ball bearings. The force measuring rollers applythe force to the measuring web ina parallel plane as opposed to atypical bending beam. This ensuresmaximum accuracy and measuring sensitivity. Four foil-type strain gauges configured in a full Wheatstone Bridge are utilized to measure the materialtension. A mechanical hard stopensures the highest overload protection and makes the sensor virtually indestructible. This combination guarantees thehighest accuracy and reliabilitywithout the need for recalibration. - Nominal forces from 6 8000 N- Sizes available for every application- 10 times overload protection: No recalibration required- 20 : 1 force measuring range:Wide measuring capability- Lifetime lubricated ball bearings:No maintenance necessary

FMS Tension Measurement andControl products are designed specifically to enhance in-process production control, hereby improving finished product quality, reducingwaste, increasing processing speeds, and minimizing machine downtime. Typical applications which can benefit greatly fromFMS Tension Measurement and Control include: Drawing, Stranding, Bunching, Extruding, Unwinding, and Winding.