S Square Automation & TechPack

Karad, Satara, Maharashtra

Conveyor systems are designed, manufactured and installed to meet your specific requirements.

With a multitude of conveyor systems required to full-fill every industry requirement is often difficult for organisations to ascertain which conveyor system is right for each process within the factory floor.

SSAE construct and implement both modular conveyor system into existing factory processes and are also highly experienced in delivering complete factory automation solutions including conveyors. Compact disc bends, combined with tight chain/beam profile, provide flexible and reliable handling of a range of difficult products.

These automated systems provide gentle, controlled handling of complex, irregular and/or fragile items. Accordingly, products can be accumulated, indexed and accurately positioned into automated processes, such as machining and assembly lines for robot picj up and placement.

Conveyor systems play a large part in automating factory environments and are commonly used in many industries, including:

• Automotive
• Agricultural
• Computer
• Electronic
• Food processing
• Pharmaceutical
• Chemical
• Bottling and Canning
• Print Finishing
• Packaging and Distribution

Which Conveyor System is Right For Each Process?

While the term conveyor system almost implies that it is a complete system, each conveyor is really only part of the overall solution. Conveyors are the supply systems for your factories processes and are considered to be labour saving systems allowing organisations to move larger volumes of goods, through a process with increased output.

Factory layout and choice of conveyor system type will play a big part in the optimisation of your factory logistics. SSAE has both the robotics automation capability and the factory automation experience in providing conveyor systems, which streamline factory operation. The list of available conveyor system types is quite extensive, with the most common systems being:

• Roller Conveyor
• Belt Conveyor (conveyor belt)
• Slat Conveyor
• Side Grip inverter
• Accumulation Tables
• Rotary Cages
• Double Inverter Cage
• Overhead Conveyor Systems

Vision systems reduce costs, increase performance and productivity in a variety of industrial and non-industrial systems.

Automated systems reduce costs, increase performance, productivity and ensures quality. In many applications a vital component of an automated process is the vision system, which interprets real-time images. Using pre-defined criteria, an integrated vision system makes a judgement or series of judgements and then performs a specific task or set of tasks.

Manufacturing

Manufacturing machines are operated through the interaction of sensors, PLC’s, servomotors, and other devices. Vision Systems check orientation and part position; the results are used to control the operation of Machines.

Inspections Systems

Inspections Systems inspect the product in order to determine how to handle it, verifying for damage and orientation, and ensuring the quality of the product going in and leaving the machine.

EtherCat

The EtherCAT is a high-speed open network that is ideal for machine control. You can use the EtherCat to connect to NJ-Series Machine Automation Controllers and motion control G5-series Servomotors and Servo Drives to increase control speed over everyday communications protocols from workpiece detection to starting axis motion.

Common tasks performed by vision systems include:

• Identification of flaws in manufactured items
• Precise and accurate measurement of items
• Location, recognition, sorting and counting of items
• Correct positioning of items

The high speed processing capability of a vision system, within an automated process, ensures high-level, repeatable results 24 hours a day, 7 days a week. High speed image input contributes to increasing throughput.

The characteristics of a high-end vision system include complex image processing algorithms and real time, continuous data acquisition and analysis. The high resolution and sensitivity of high end vision systems make them a real world solution to manufacturing optimisation.

Benefits of vision systems

From a production point of view there are 3 benefits of using high-end vision systems as part of an automated process:

Better quality control – Defect free products avoid product or lot returns, reduce overheads and increase brand image by identifying errors during the production process

Faster production line – reduces manufacturing costs and production times leading to greater production and increased profits

Fewer injuries – reduced repetitive or dangerous tasks lead to reduced work related injuries

From a corporate point of view, there are two key benefits in using a high end vision system:

Greater profits – increased quality control, reduced manufacturing and production times, all result in a higher return on investment (ROI)

Higher employee satisfaction – less injuries and boring repetitive or dangerous tasks improves employee retention and satisfaction

Applications of vision systems

• The integration of high-end vision systems can increase productivity or efficiency within the following industries:
• Packaging & Palletising: This includes making sure that the correct labels or barcodes are affixed to the packaging, the labels are placed correctly, the integrity of the packaging is complete and that the packed items are correctly stacked on pallets.
• Plastics & Moulding: Defects such as particulates, bubbles and blisters in plastics can be identified; and container conformity parameters such as the dimensions, presence of threads, the finish, size of neck etc., can be checked. The integrity of injection moulding product can be checked allowing the process to run in automatic mode, eliminating the need for human checks and speeding up production.
• Food & Beverage: Visual systems can check on barcodes, expiry dates, packaging integrity, the presence or absence of items and labels. Fruit and vegetables can be inspected and sorted by colour, size and ripeness, with defects such as cracked skin, shape defects, mould or blemishes identified. Fill levels in bottles can ensure that packaging contents are guaranteed.
• Pharmaceuticals & Neuroceuticals: Used to inspect the quality and integrity of blister packs, bottles, vials, cartons and packaging; lot and batch codes, barcodes, tablet and vial counting, etc.
• Metal & Steel Works: Used in robotic assembly lines to increase production, task completion times, quality assurance, packaging and palletising. Ideal for parts recognition, precision measurements, repetitive tasks and the identification of defects.
• Mining: As an alternative to grading using the belt-cut technique – vision systems can measure the dimensions and detect faults rapidly in real time, evaluate the integrity of the conveyor belts, operate in harsh environments and are suitable for both open-pit and underground mines. Bucket payloads can be optimised by ensuring accurate positioning of the shovel with respect to the dig face and remote operation of equipment can be optimised

Paintingg

• Increased savings and waste reduction: Automated robotics provide a consistency and quality that is unachievable with traditional painting methods. The paint application is precisely applied, resulting in complete coverage and a flawless finish.
• Increased safety: Automated painting systems can perform repetitive tasks, operate at heights and in enclosed or dangerous environments. These advantages reduce the health and safety hazards for employees.
• Complex painting: Specialised painting cells can be designed to paint different materials such as metal, wood or plastics (requiring different paint types) and to use a variety of colours.

Fleading the way in design and manufacture of robotics and automation solutions!

Robotics automation provides many industries with a variety of tasks that increase efficiency, improve quality and performance of output and reduces overall costs of production and/or manufacturing. Automating your processes through the use of robotics, offers solutions to low productivity, capacity constraints, repetitive or hazardous tasks and skills shortages.

Applications of Robotics Automation

Greatly used in the manufacturing industry, robotics automation is suitable for products made in high volumes, in batches or those requiring customised designs. Contrary to belief, automation can also work well to deal with many, low quantity production runs of similar products. Automation is well suited to repetitive tasks, those that require high precision or that involve hazardous or dangerous conditions.

Packaging and palletising – Used in warehouses, distribution centres and manufacturing facilities. Automated palletisers reduce costs and lead times. Robotic palletisers can be custom designed to suit your specific needs.

Of great benefit in the food and beverage industry and in the pharmaceuticals and neuroceuticals industry.

Machine Tending – using a robot to load and unload parts into another process. For example , loading parts into a robotic welding cell and unloading the finished product.

Machining – Used in a variety of tasks such as, welding, drilling, polishing, grinding and bending metals.

Dispensing – Dispensing a specific adhesive or hot melts in or around products during assembly.

Painting and Resin Application – Any process that requires precision painting, such as plastic or metal components for the automotive industry, household appliances, boats, farming and construction equipment, electronics and the aerospace industry.

Benefits of Robotics Automation

Company systemisation has been recognized , as the most beneficial factor when integration of an automated robotics solution is made into your company, due to it’s reliability, consistency and increased output scalability.

Numerous other benefits of implementing robotic automation also exist across many industries from cost savings, to increased performance, increased throughput and lower health and safety concerns:

Packaging and palletising

• Improved efficiency: Designed for ease of use in loading and unloading pallets and in moving materials to conveyors and pallets.
• Faster material handling: Repetitive and time consuming operations are stream-lined.
• Improved logistics: Accurate moving, loading and placement of goods and materials.
• Reduced worker injury: The instances of heavy and repetitive lifting is minimised and the ability to lift and move very heavy loads, over 400kg is simplified.

Machining

Consistent results: Automated robotics provide consistent and precise results every time. Precision control of speed, pressure, force and placement so that the most challenging tasks can be reliably automated. When you have a number of different fabrication needs, we can design and develop a cell for the entire process.

Mixed fabrication: Manufacturing processes that include metal, timber or other components, can be designed to work seamlessly within an automated system.

Less wastage: The precision of robotic automation results in less wastage of materials and fewer product returns.

Paintingg

Increased savings and waste reduction: Automated robotics provide a consistency and quality that is unachievable with traditional painting methods. The paint application is precisely applied, resulting in complete coverage and a flawless finish.

Increased safety: Automated painting systems can perform repetitive tasks, operate at heights and in enclosed or dangerous environments. These advantages reduce the health and safety hazards for employees.

Complex painting: Specialised painting cells can be designed to paint different materials such as metal, wood or plastics (requiring different paint types) and to use a variety of colours.

SSAE have more than decade of experience in customised automated and robotic designs.

Complex robotic automation systems generally require some element of custom design engineering. At SSAE we offer a comprehensive range of design services for both product development and to improve manufacturing and handling. We work with our clients to create innovative manufacturing solutions that are practical, cost effective and that integrate with your existing systems.

We provide the following services:

• 3D designs
• Consulting
• Product development
• Research and development
• Development of project manufacturing system

The organisation provides clients with engineering expertise throughout the project lifecycle, from feasibility studies and scope documents to design conceptualisation, construction management and post-construction evaluations. Its objective is to provide integrated, client-driven consulting engineering and design solutions that help companies attain a competitive edge in the market.

The team of professionals has the best resources and proficiency in delivering fast and accurate results that ensure value addition at every stage of work, contributing to the project’s success.

We help you reduce your engineering time by 70% by generating accurate drawings, quotes and help deliver wooden as well as sheet metal furniture and building products with significant margins.

We, thus, serve as a productivity partner for organizations seeking product customization and even for companies looking to take their existing automation solution off-the-ground.

We offer CAD / CAE services for:

• Concept Designing (Industrial Design and styling) to Concept Validation (optimization and functional validation)
• Designing (detailed 3D CAD design & manufacturing drawings) to Mathematical Calculation (empirical calculation)
• Analysis / Simulations (static, dynamic, non-linear, CFD) to Tooling (mould design, sheet metal forming, die design, jig & fixture design)
• Prototyping (prototyping development services) to Manufacturing (digital manufacturing, human ergonomics, manufacturing process feasibility)
• Shop Floor / Scheduling (plant simulation, work cell time study, assembly, automation) to Future Life Experience Training / Support (computer based training, interactive technical documentation)

We provide CAD & CAE Engineering Services in the following industrial sectors:

Aerospace and Defence

• Automotive
• Electromechanical and Consumer Goods
• Heavy Engineering
• Industrial Machinery
• Power and Energy
• Interactive Technical Documentatio

Washing And Bubbling Machine 

Vegetable: All type of and fruit also

full automatic and with conveyor 

Semi Automatic , Bag Holding Machine 

Semi Automatic Bagging System 

Bag : Gonni - Premade Bag 

Flexi Weigh : 30 kg -100 kg 

Industrial maintenance should be performed by the top industrial maintenance technician in close teamwork with the operators who are recognizable with the process of the installations and electronic tools. The facility of the production is supported by S Square Automation & TechPack and our professional maintenance services in Satara, Maharashtra, India. The expertise maintenance services are related to diagnosing, planning, executing, commissioning, and preventing the breakdowns, strongly suggested if your main concern is to cater to your industry operations requirements with quick response at any stage. Our services make sure to boost the life of the machines. Contact us now!

Advantages :

• Mild steel structure cladded with stainless steel 304 sheet to meet GMP norms.
• Accurate label placement.
• Product data storage facility.
• No change parts requirements.
• Very less down time for change over.
• Suitable for Glass, Plastic, Pet, Tin, Corrugated containers.

Details :

• High Production Speeds.
• Mild steel structure cladded with stainless steel 304 sheet to meet GMP norms.
• Accurate label placement.
• Product data storage facility.
• No change parts requirements.
• Very less down time for change over.
• Suitable for Glass, Plastic, Pet, Tin, Corrugated containers.

S Square Automation & TechPack's are a team of highly professional trainers stationed across Satara, Maharashtra, India. We are ready to come to your website to complete the machine focused training. No matter, what kind of skill operators have, we make use of a combination of instructional technology and design to serve as useful as well as actionable learning. Every User Training Services offered at us is also personalized to answer the demand for your job site, so your operators get the skills they require in a short timeframe. Contact us now for more information on our friendly and cost-effective services.

S Square Automation & TechPack offers pre-installation services for the area of food processing, Heavy Fabrication, Jig & Fixtures, Pharmaceutical equipment, and Labelling Machine. The company makes sure the pre-installation get completes from the side of the most skilled team member. Our techniques are well versed with the best techniques and skills necessary, handle key things about the projects. We give a high focus on the complete satisfaction of the customers. Moreover, it is important to have great transparency in information shared for a long period. Just call us to get our services in Satara, Maharashtra, India. Contact us now!

S Square Automation & TechPack is a full-service Pre Installation, Maintenance, and Modernization on-site service. The company is based in Satara, Maharashtra, India. Our team of professional technicians includes some of the best individuals who have good working experience in the market both domestic and international clients. We are happy to give you onsite repairing and maintenance services for the new as well as old machines. Our prime goal is to build lasting relationships with every client we have the credit of serving. If you are interested, you can contact the team for more information on the on-site services.

Modernization can necessarily makeover your business. Just through upgrading to the newest control and information systems, you can tie together the power of information and reset the operations for the upcoming future. Apart from that, the modernization services can address the most constant troubles you come across now, from equipment obsolescence to the challenges of the safety to workforce changeovers. S Square Automation & TechPack offers modernization services in Satara, Maharashtra, India for food processing, Heavy Fabrication, Jig & Fixtures, Pharmaceutical equipment, and Labelling Machines. It makes sure for great productivity by renewing and upgrading the portions of your automation system.