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1 Products availableOur offered Product range includes Oxy Fuel Cutting Machine, Plasma Cutting Machine, Portable Cnc Cutting Machine, Cnc Flame Cutting Machine and Cnc Profile Cutting Machine.
Oxy-fuel cutting is a chemical reaction between pure oxygen and steel to form iron oxide. It can be described as rapid, controlled rusting.
Preheat flames are used to heat up the surface of the steel to approximately 1000C (1800F bright red color) but below the metal's melting point. A jet of pure oxygen is then directed toward the heated area in a fine, high pressure stream. A vigorous exothermic chemical reaction takes place between the oxygen and metal forming an aluminum or iron oxide or rust. The pressure of the jet of oxygen blows away the slag or oxide forming a cavity. The preheat and oxygen stream are moved at constant speed to form a continuous cut.
WHICH ARE THE MAIN ELEMENTS OF OXY-FUEL CUTTING?The Main Terminology relevant to Oxy-Fuel Cutting is the following:
The answer is that it cannot! This depends on the melting point of the individual metals oxides. Only metals whose oxides have a lower melting point than the base metal itself (low carbon steel and some low alloys) can be cut with this process. Otherwise as soon as the metal oxidizes it terminates the oxidation by forming a protective layer.
WHAT KINDS OF GASES ARE USED IN OXY-FUEL CUTTING?The Oxy-fuel gases used include oxygen, acetylene or liquefied petroleum gas (LPG); last two provide the high temperature Preheat flame.
Plasma cutting is a process that is used to cut steel and other metals of different thicknesses (or sometimes other materials) using a plasma torch. In this process, an inert gas (in some units, compressed air) is blown at high speed out of a nozzle; at the same time an electrical arc is formed through that gas from the nozzle to the surface being cut, turning some of that gas to plasma. The plasma is sufficiently hot to melt the metal being cut and moves sufficiently fast to blow molten metal away from the cut.
WHAT MUST A CNC BE EQUIPPED WITH TO BE ABLE TO CONTROL A HIGH DEFINITION PLASMA CUTTING PROCESS?Such a CNC should be similar to the ones controlling Laser Cutting processes. A modern CNC should have Response time less than 0.5 msec servo loop because it must be in a position to respond faster than the cutting process it controls. It should also have linear control over the current of the Source for it to be adjustable to the Feed Rate recommended.
WHAT IS HIGH DEFINITION PLASMA?High Definition Plasma is the same process as plasma cutting but the plasma beam is delivered through a much smaller nozzle orifice at higher velocity and results in more accurate profile cutting. A shield gas is also used to swirl around the plasma beam to constrict the beam and keep the cutting beam straight resulting in a square edge on the cut parts and better cut surface quality.
WHAT IS PULSE PIERCING?The cutting energy is controlled by being delivered in high-and-low-current pulses, enabling the reduction of the volume of metal melted. This way we avoid risking molten metal spattering over the nozzle and sensors and destroying them. Pulse piercing is an important tell-tale trial for CNC suitability for High Definition Plasma cutting.
WHAT MATERIALS CAN BE CUT ON A PLASMA CUTTER?Plasma Cutters are able to cut many conductive materials including Mild Steel, Aluminum, Copper and Stainless Steel. The most popular material cut in the industry is mild steel which also gives the best cutting results.
Suitable for
We, Equipments India, have established ourselves as a renowned manufacturer and supplier of CNC Flame Cutting Machine as Super series. Successfully inventing the CNC Cutting machines series it can carry advanced technology and fill the gap of cutting machine. Meanwhile our CNC flame cutting machines have been using stably in many Industries like Metal Profile Cutting Industries, Heavy Fabrication Industries, Special Purpose machine Manufacturer, Jigs & Fixtures Manufacturer, Sheet Metal Industries, Agricultural Equipment manufacturing, Auto parts manufacturing Industry.
STANDARD FEATURESCutting width available 1.25 and 1.5 meter Cutting length available from 2.0 meter to 3.0 meter Longitudinal and transverse energy feed drag chains, hose/ cable clean and move smooth DC Stepper drive amplifiers for years of maintenance free operation. DC Stepper motors for wide speed range with accurate speed control CNC controller allows entering the program directly on the system or transfer files through USB drive Nesting software available for Programming Single torch station available Maximum machine speed: 5000 mm/min Precision Linear Rail Drive Engagement Adjustable steel mounting pads for adjusting height, level, straightness Oxy Fuel Edge Prep Station - for straight line bevel cuts in either X or Y direction Oxy fuel cutting thickness: 5 mm- 100mm
CNC Profile Cutting Machine developed by Equipments India as Equi-CUT LG series which is suitable for many industries for metal plate cutting.This machine is rigid gantry type design Economical level solution for production of Oxy fuel & Plasma cutting process. This machine driven system with heavy duty track for steady and precision cutting.
STANDARD FEATURESLongitudinal and transverse energy feed drag-chains, hose/ cable clean and move smooth. Direct rack and pinion of 1.5 Module in both axes for accurate and repeatable motion. Plasma Torch height sensing system with rapid initial height sensing. High torque Stepper motors 3.4nm, 6.8nm or 8.7nm capacity. CNC Controllers of 7 or 10.4 screen allows entering the program directly on the system or transfer files through USB. Gantry Effective width available in 1.5, 2.0 & 2.5 Meter in standard size. Effective Length available from 3 Meter 12 Meter. Variety of Nesting software available for programming. Rapid Speed 10mm 6000mm/ min, Cutting speed 10mm -2000mm/min. Maximum two torch stations available as per customer requirement. LM Guides for X axis movement for smooth & precision driving. Suitable for Oxy Fuel & Air Plasma cutting application. Oxy fuel cutting thickness 5mm 150mm. Plasma cutting thickness as per selected Air Plasma Model. Users can select the units which has several optional functions such as automatic ignition, powder spraying lineation, cutting back, dynamic graphic tracking shows and so on. It realizes the whole cutting process automatic control.
Stainless steel, carbon steel, alloy steel, spring steel, aluminum, aluminum alloy, galvanized steel, cincalumzalutite, copper, silver, gold, titanium and other metal
HEAVY DUTY & FLEXIBLE DESIGNCNC cutting machine is high speed, high accuracy cutting machine which features compact modular construction of heavy-duty tubular structure for easy and fast installation. Longitudinal drive and precise machine guiding profiles provide high cutting accuracy and contouring precision. It will accept a variety of cutting table, or customer can build their own. This machine is designed to grow with customer. Additional rail sections may be purchased with new system or added later in the field.
Offering Non Metal Laser Cutting Machine. Non Metal Laser is most suitable and the preferred choice of equipments in industries such as advertisement, gifts, shoes, toys, and etc. Non metal laser is equipped with Texas 32 Bit DSP control system, there is a Flash memory on the mother board, you can download the work file to the machine via USB cable
We are offer Kjellberg Plasma source as OEM Partner.
As pioneers in plasma cutting we have worked intensively on refining this separating process since 1959. We offer you diverse products for CNC-guided and manual plasma cutting. Being the technology leader and oldest manufacturer on the market, Kjellberg Finsterwalde's products of the HiFocus series achieve highest cutting quality and are, therefore, a serious alternative to laser cutting or other precision cutting methods. With Kjellberg Finsterwalde's products - Made in Germany - users not only acquire state-of-the-art plants but also the latest plasma cutting technology. HiFocus stands for highest cutting quality. It allows not only cutting in vertical position and with a smooth surface but also with almost no further treatment required. The cost-efficient units of the PA-S series offer good cutting results for simple applications. The liquid-cooled plasma torch allows the use of air, oxygen, argon and hydrogen as plasma gas. Furthermore, these robust plasma cutting units can be operated with hand and machine torches CutFire stands as synonym for powerful but technically simple plasma cutting inverters at low investment costs which are suitable for mechanised cutting of thin sheets. Kjellberg's systems for manual plasma cutting can be used for many applications. According to the customers' preferences there are diverse systems which are perfectly tailored to their individual requirements.
Pipe cutting plasma model of the portable cutting machine which realize both CNC Cutting & Pipe cutting process.
It enjoys features of convenient, easy to handle, working stability & elegant appearance. Can make intersecting pipe hole cutting in different directions and different diameters. Can make branch pipe and main pipe vertical or cross in some angle. Can cut branch intersecting pipe's end socket for main pipe. Can cut square and slotted hole and all shapes on the pipe. Can cut dual bending ends for bending of the pipe after welding. Equipped with "Two Axis Linkage Control" intersection. NC System with 7", 10.5" Color LCD Screen for pipe cutting without beveling. Applicable for Flame & Plasma cutting process. AC Stepper or Servo motor drive technology. Input Power: Single Phase AC 220V, Approximately 600W. Transmission: Rack & Pinion drive system. Track Length: 2000mm (effective cutting length Y axis). can be customized for extending cutting length. Applicable Pipe diameter: F60mm- F600mm. Cutting Speed: 60-2000/ 5000mm/min. Equipped with Fastpipe Nesting & cutting software.
HyPerformance plasma systems deliver HyDefinition cut quality at half the operating costs. By incorporating Hypertherm's proven HyDefinition, LongLife, and patented PowerPierce and True Hole technologies, HyPerformance Plasma boosts overall performance, productivity and profitability. The systems offer unmatched process flexibility to cut, bevel and mark metals up to 160 mm (6-1/4") thick. Heavy-duty production tools with cost-reducing LongLife technology for dramatically longer consumable life and much lower operating costs. Ideal for production environments cutting mild steel, stainless steel and aluminum. Hypertherm's Powermax line of products consists of six highly portable air plasma systems for hand or automated cutting and gouging of any electrically conductive metal. With a severance cut capacity range from 5/8" at 30 A to 2 1/4" at 125 A, Powermax systems will help you get your work done faster, easier, more reliably and at lower cost.
We could say that CNC is an electronic driver of the Cutting System based on the configurations by the user and the profiles of the parts to be worked on fed into the system before the beginning of the job. Making use of built-in electronic and software automation, CNC can control the cutting process calculating all available parameters, both the ones determined by the Cutting code (G-Code) fed into it beforehand and the real-time cutting data provided by the relevant sensors. It adjusts the proper gas mixture and velocity, the feed rate and the torch movement along the three axes, and the power of the Source. The cutting process is automatically continuously adjusted in the best way, much better than by the most experienced operator.
EQUIPMENTS INDIA SERIES MACHINE DELIVERSCNC cutting machines delivers full-featured and productivity at an affordable price. CNC Cutting machines by Equipments India is the best value in the industry.
WHAT IS CAM?Computer-aided manufacturing (CAM) is the use of computer software to control machine tools and related machinery in the manufacturing of work pieces. Traditionally, CAM has been considered as a numerical control (NC) programming tool, wherein two-dimensional (2-D) or three-dimensional (3-D) models of components generated in CAD software are used to generate G-code to drive computer numerically controlled (CNC) machine tools. The marriage of CAM software and control systems is critical to the successful implementation of any CNC machine.
HEAVY DUTY & FLEXIBLE DESIGNCNC cutting machine is high speed, high accuracy cutting machine which features compact modular construction of heavy-duty tubular structure for easy and fast installation. Longitudinal drive and precise machine guiding profiles provide high cutting accuracy and contouring precision. It will accept a variety of cutting table, or customer can build their own. This machine is designed to grow with customer. Additional rail sections may be purchased with new system or added later in the field.
We could say that CNC is an electronic driver of the Cutting System based on the configurations by the user and the profiles of the parts to be worked on fed into the system before the beginning of the job. Making use of built-in electronic and software automation, CNC can control the cutting process calculating all available parameters, both the ones determined by the Cutting code (G-Code) fed into it beforehand and the real-time cutting data provided by the relevant sensors. It adjusts the proper gas mixture and velocity, the feed rate and the torch movement along the three axes, and the power of the Source. The cutting process is automatically continuously adjusted in the best way, much better than by the most experienced operator.
EQUIPMENTS INDIA SERIES MACHINE DELIVERSCNC cutting machines delivers full-featured and productivity at an affordable price. CNC Cutting machines by Equipments India is the best value in the industry.
WHAT IS CAM?Computer-aided manufacturing (CAM) is the use of computer software to control machine tools and related machinery in the manufacturing of work pieces. Traditionally, CAM has been considered as a numerical control (NC) programming tool, wherein two-dimensional (2-D) or three-dimensional (3-D) models of components generated in CAD software are used to generate G-code to drive computer numerically controlled (CNC) machine tools. The marriage of CAM software and control systems is critical to the successful implementation of any CNC machine.
HEAVY DUTY & FLEXIBLE DESIGNCNC cutting machine is high speed, high accuracy cutting machine which features compact modular construction of heavy-duty tubular structure for easy and fast installation. Longitudinal drive and precise machine guiding profiles provide high cutting accuracy and contouring precision. It will accept a variety of cutting table, or customer can build their own. This machine is designed to grow with customer. Additional rail sections may be purchased with new system or added later in the field.