S.B. Chem-Fab

Ankleshwar Gidc, Ankleshwar, Gujarat

We are manufacturer and supplier of Agitated Nutsche Filter Dryer in Ankleshwar, Gujarat, India. Agitated Filter is a closed vessel designed to separate solid and liquid by filtration under pressure or vacuum. The closed operation ensures odourless, contamination free and non-polluting working conditions maintaining product purity and hygiene.
The advanced technology of agitation and hydraulics used in the equipment makes it versatile and user friendly.
The resulting wet cake can be reslurried and washed thoroughly with water or solvents unlike in" NUTSCHE" type filters or centrifuges. Wash liquid quantity can be controlled and recycled, reducing effluent load.
The discharge of wet cake is automatic. If the process demands filtration in chilled or hot condition, it is also possible. Drying of wet cake is also possible when drying features are incorporated.
The Agitated Nutsche Filter Dryer is functionally safe and easy to operate. It can carry out various phase of process operations, viz: Crystallization, filtration, extraction, Discoloration, Washing and drying.

The number of conventional machines employed for filtration process is also reduced.
It has multi- functional utility, saves on power, labour, floor space, material wastage and time.
The filter/filter dryer has wide field of applications in chemical, pharmaceutical, Agro chemicals, fine chemicals, and food industries.
Sterilizable pharmacy versions are available for aseptic requirements.tion with each other in order to effectively achieve the goal of the company.

We are manufacturer and supplier of Fluid Bed Dryer in Ankleshwar, Gujarat, India. Fluid Bed Dryers (FBD) are primarily used in almost all chemical, pharmaceutical, food, dyestuff and other process industries to dry materials by fluidization with hot and / or dehumidified air, which creates a turbulence in the wet product (not totally liquid) while flowing through it. The atmospheric air is sucked in the dryer through 5/10 micron filter by efficient dynamically balanced fan driven by an electric motor. The clean air then passes over the electric heaters / steam or radiator provided with controller.
The hot air passes through the product and fluidization dries the product. Fluid Bed Dryer is provided with dehumidifier (Chilled water system) at the inlet so as to dry the product at low temperature under fluidized condition.
The blower speed is controlled by AC frequency drive so as to control the fluidization avoiding choking of the filter bag.
A raking system is provided to avoid lump formation in the container to achieve uniform fluidization and uniform drying.

A model with complete automation and PLC, automatic bag shaking and with MIMIC is also offered. The drying time depends on various factors such as physical properties of material, moisture content, type of moisture (free or inherent or water of crystallization), drying temperature etc. For example, the crystalline product can be dried faster than amorphous product containing same percentage of moisture at same temperature.

Our manufacturing Capacity of Fluid Bed Dryer is as per below list.

• Lab Model: 5L (3kg)
• Production model: 30kg. To 300kg.

We are leadingmanufacturer ofRotary vacuum paddle Dryerin Ankleshwar, Gujarat, India. Rotary vacuum paddle Dryer or Paddle Dryer is used to obtain dry Powder from wet cake or solutions. The efficiency is very high and the operating costs are low compared to other types of dryers. It is a closed system in which hot water, steam, or hot fluid is used as a heating medium in the jacket, in the hollow paddle and in the hallow shaft.
Dust collector, condenser, receiver and vacuum pump are part of the system. The continuous agitation by means of heated rotating paddles and minimum clearance between scrapers and heated walls provide a good heat transfer to the wet feed.
This results in the solvent/moisture evaporating off and renders the wet material dry, to the required degree.
The vapors formed are removed by means of vacuum. Absence of large air flows virtually eliminates dust problems and also the energy consumption remains low.

Some of the salient features of a Rotary vacuum paddle Dryer made by us are described below

FEATURES:

• Common base frame is unique to this system. This eliminated the need of foundation cost and reduces the maintenance cost.
• Drying optimization, this is done by means of external and internal heating. External heating is by means of jacket or limpet coils, while internal heating through a hollow shaft and a set of hollow paddles. Hallow paddles are provided with scrapers having very low gap from wall to maximise heat transfer.
• Scrapers move material to all parts of the dryer and also help in discharging the material.
• The hollow rotating agitator shaft imparts heat to the product, scrapes the shell wall , tumbles the product for maximum heat transfer and discharge product when required.
• The large heat transfer area available on the wide paddles and hollow shaft give maximum heat transfer efficiency to the product.
• Mechanical seals at Shell ends/Stuffing Box.
• The vessel is well design to take temperature stresses during vacuum drying. Low power consumption by the use of helical bevel gear box.
• Special floating bearing design to combat temperature stresses.
• To remove the condensate formed by steam heating in the hallow shaft, Special rotary joints are also designed to introduce heating media in the hollow shaft.
• Product Filter is very efficiently used to arrest valuable product carried away with the vapours in a filter bag The arrested product particles are thrown back into the dryer by reverse flow of pulsating air.Generally the product filter are heated to avoid condensations of vapors in the filter bag.
• User friendly discharge valve design provides vacuum tight closing when the material is processed and quick opening lever facilities filling of bags when material discharge and packed.
• Breaker bars are incorporated in the RVPD to break the lumps where the product forms lumps during drying.
• Insulation with Cladding will provided on heating jacket/Limpet coil.

We are leadingmanufacturer ofRotocone Vacuum Dryerin Ankleshwar, Gujarat, India. Rotary vacuum Dryer or Paddle Dryer is used to obtain dry Powder from wet cake or solutions. The efficiency is very high and the operating costs are low compared to other types of dryers.
It is a closed system in which hot water, steam, or hot fluid is used as a heating medium in the jacket, in the hollow paddle and in the hallow shaft.
Dust collector, condenser, receiver and vacuum pump are part of the system. The continuous agitation by means of heated rotating paddles and minimum clearance between scrapers and heated walls provide a good heat transfer to the wet feed.
This results in the solvent/moisture evaporating off and renders the wet material dry, to the required degree.
The vapors formed are removed by means of vacuum. Absence of large air flows virtually eliminates dust problems and also the energy consumption remains low.

Some of the salient features of a Rotary vacuum paddle Dryer made by us are described below

FEATURES OF ROTOCONE VACUUM DRYER :

• Common base frame is unique to this system. This eliminated the need of foundation cost and reduces the maintenance cost.
• Drying optimization, this is done by means of external and internal heating. External heating is by means of jacket or limpet coils, while internal heating through a hollow shaft and a set of hollow paddles. Hallow paddles are provided with scrapers having very low gap from wall to maximise heat transfer.
• Scrapers move material to all parts of the dryer and also help in discharging the material.
• The hollow rotating agitator shaft imparts heat to the product, scrapes the shell wall , tumbles the product for maximum heat transfer and discharge product when required.
• The large heat transfer area available on the wide paddles and hollow shaft give maximum heat transfer efficiency to the product.
• Mechanical seals at Shell ends/Stuffing Box.
• The vessel is well design to take temperature stresses during vacuum drying. Low power consumption by the use of helical bevel gear box.
• Special floating bearing design to combat temperature stresses.
• To remove the condensate formed by steam heating in the hallow shaft, Special rotary joints are also designed to introduce heating media in the hollow shaft.
• Product Filter is very efficiently used to arrest valuable product carried away with the vapours in a filter bag The arrested product particles are thrown back into the dryer by reverse flow of pulsating air.Generally the product filter are heated to avoid condensations of vapors in the filter bag.
• User friendly discharge valve design provides vacuum tight closing when the material is processed and quick opening lever facilities filling of bags when material discharge and packed.
• Breaker bars are incorporated in the RVPD to break the lumps where the product forms lumps during drying.
• Insulation with Cladding will provided on heating jacket/Limpet coil.

We are leadingmanufacturer ofTray Dryerin Ankleshwar, Gujarat, India. Tray Dryers are useful in Pharmaceutical, Chemical, Dyestuffs, Food and Automobile Industries. A Tray Dryer is an enclosed, insulated housing in which Trays are placed on angled rack. Material to be dried is placed on the trays. Heating media is Hot Air, and heat transfer is direct from Hot gases or Electric heaters to Wet raw material with help of specially designed Air circulation fan arrangement to maintain the constant temperature in the dryer and ensures uniform circulation of hot air.
This will Enhance the Drying of raw material & reduces the Drying time Drastically. We are leadingsupplier ofTray Dryerin Ankleshwar, Gujarat, India.

Our manufacturing Capacity of STD is as per below list.

• Lab Model: 6Tray
• Production model: 24 Tray to 96Tray.

We are leading manufacturer & supplier of Vacuum tray dryer in Ankleshwar, Gujarat, India. Vacuum Tray Dryer (VTD) is suitable for drying of thermal sensitive materials easily resolved, polymerized of deteriorated under higher temperature. Sterilization can be conducted prior to the drying process, during which no matter is allowed to enter the product.
Static vacuum dryer eliminates the configuration damage of the drying materials therefore widely used in pharmaceutical, chemicals and foodstuff etc.

Our manufacturing Capacity of STD is as per below list.

• Lab Model: 6 Tray
• Production model: 24 Tray to 96 Tray.