Kozhikode, Kerala, India
Our Products
we offer tailor made automatic layer winding machine to suit your;
material :
mandrel :
we provide two options for mandrel;
expandable mandrel specifications:
drive: ac motor with variable frequency drive
machine is operated by a foot switch. Reverse running is also provided
tail stock : expandable mandrel or mandrel shaft loaded between head stock face plate and tail tail stock pintle. Tail stock is assembled on a swiveling frame for easy removal of coils. Screw type arrangement provided for pintle movement
guide carriage: guide carriage is mounted on lm guide system with rail and runner block. Separate guide assembly is provided for wire and strips. Carriage will be moving and supporting the wire / strip with its guide along the length of machine.tensioning roller assembly with 6 no rollers is mounted on the guide carriage. Guide assembly for wire provided with pneumatically braked pulleys, and pulley mounted on an adjustable rod to guide the wire close to mandrel
traverse assembly :traverse assembly operated with ball screw, servo motor, servo drive, hmi, plc is provided for accurate control of winding
guide carriage is suitably mounted on lm block and rail
winding sequence according to the transformer design specifications can be programmed and recalled, through the hmi
brake : pneumatic disc brake
control panel :control panel with ac variable frequency drive, servodrive, plc, and accessories are supplied. Operating desk with hmi is suitably mounted on the machineoptional accessories
Offered to suit customer requirement of max Coil out side dia, Coil Inside dia, Coil height, and max size of Wire / Rectangular conductor
Material : Enameled wire from 0.3 mm to 6 mm max.Copper/ Aluminum rectangular conductor up to 70 Sq mm max.
Distance between Centers: 1800 mm max
Center height from ground : 1000 mm
Mandrel: Mandrel shaft or Expandable mandrel supplied as per customer requirements . The mandrel shaft or expandable mandrel is mounted on the machine face plate and supported with the tail stock.
Expandable Mandrel: Diameter of the mandrel finely adjustable.Number of Segments. Eight .Expansion range in each stage . 40 mm to 100mm depending on the diameterSegments can be added to increase diameter range.Max coil weight 2000 Kg Max.
Drive : By AC Motor with Variable frequencydrive
Mandrel RPM : 400 RPM Max.
Machine operation by foot switchReverse running by selector switch.
Tail stock : Tail stock pintle assembled on a swiveling frame for easyremoval of coils. Screw type adjustment provided for pintle movement.
Guide Carriage: Guide Carriage is mounted on LM guide system with rail and runner block. Separate guide assembly provided for wire and strips. Carriage will be moving and supporting the wire / strip with its guide along the length of machine.Tensioning roller assembly with 6 no rollers is mounted on the guide carriage . Separate guide pulley assembly is provided for wire.
Brake : Pneumatic disc brake
Traverse Assembly:RollringTraverse Assembly is provided .The pitch can be very finely adjusted. Reversal will be instantaneous and automatic and end limits can be very finely adjusted. Drive to traverse provided from mandrel drive shaft for automatic speed synchronization.Electromagnetic clutch provided for disengaging the drive to traverse for manual correctionsGuide assembly for wire provided with pneumatically braked pulleys, and pulley mounted on an adjustable rod to guide the wire close to mandrel. Tensioning roller assembly provided for rectangular conductor.
Brake : Pneumatic disc brakeControl Panel. Control pane l with AC drive and accessories are supplied
Optional Accessories,
1) Un winder for Wire with pneumatically controlled tensioning arm
2) De realer for rectangular conductor . Bobbins mounted on motorized trolley
3) Full width insulation de-coiler (paper / DDP)
4) De reels for edge strips
For Copper/aluminum conductor up to 70 sq.mm. Max 64 bobbins
Mandrel shaft : 50 mm dia shaft with lock nut and drive plate mounted on machine face plate for loading different size of winding former
Optional Features :
Expandable Winding former (Mandrel) : The expandable mandrel is fitted on the machine face plate. Diameter of the mandrel will be adjustable. Suitable locking will be provided to lock the mandrel after adjustment. Multiple radial and axial supports are provided for supporting the wooden segments
Conductor Size :Paper covered Copper conductor - 4 X 12 mm, size up to to 70 sq mm
Reverse inching can be done
Head Stock- Equipped with face plate Driven by 10 HP AC Geared motor, Drive Transmission is by duplex chain, Mandrel rotation is foot controlled VFD is provided for the AC Motor
Tail stock- Assembled on a sturdy frame with Screw type adjustment for movement of Pintles.
Guide Carriage-Guide Carriage: Guide Carriage is mounted on LM guide system with rail and runner block. Carriage will be moving and supporting the conductor with tensioning roller assembly along the length of machine.
Traverse Assembly : Rollring Traverse Assembly.The pitch can be very finely adjusted. Reversal will be instantaneous and automatic and end limits can be very finely adjusted. Drive to traverse provided from mandrel drive shaft for automatic speed synchronization. Electromagnetic clutch provided for disengaging the drive to traverse for manual corrections
Control Panel- Supplied with AC variable frequency drive and accessories
Turns Counter- Mechanical / Electronic turns counter
De-realer for rectangular conductor. De-realer stand provided suitable for loading up to 64 bobbins
Bobbin loading :Shaft type, The bobbin stand mounted on trolley wheels movable with geared motor for length parallel to mandrel
