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Our Products #612799

Melter For Thermoplastic Adhesive

Our innovative technology reduces glue consumption and waste, and we lead the industry for energy-saving when used with other Robatech products.

  • Proven reliability in all industries - low maintenance cost, low life cycle cost
  • Modular, extendable and backwards-compatible with Robatech systems
  • Simple to learn and to operate - minimal training
  • Swiss quality and award-winning design
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Melters For Reactive Adhesive

All devices are based on the same concept and, therefore, the user benefits from an identical interface on different devices and diverse functions for the efficient control and regulation of adhesive application.

  • Proven reliability and technology
  • Suitable for use in various industries
  • Low maintenance and life cycle costs
  • Modular, extendable and can be retrofitted into all Robatech systems
  • User friendly and easy to learn with minimal training
  • Integrated glue regulation and control
  • Swiss quality
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Heated Hose

All heated hoses are designed to be higly flexible, energy optimized and include 4 fold burst pressure security. Like all Robatech components, the heated hoses are regulated by a precise temperature control.

  • Diameter: 6, 8, 23, 16 and 25 mm
  • Hose length: 0.515 m
  • Operation temperature: Up to 200C
  • Water resistant versions available

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Gear Pump

Gear pumps can generate very high pressures. This feature is critical, especially in consistent coatings. Robatech gear pump systems are highly dynamic depending on the engine version. Optional pressure controls prevent accumulation of glue. Volume control adjusts the speed of application, depending on the machine speed.

  • 6 variable speeds for feeding hot melts
  • Use the same pumps in various melters
  • Multiple pump configurations
  • Manage all the processes through the easy-to-operate RobaVis or TRM control panel
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Gerotor Pump

Gerotor pump are less sensitive for filled adhesives. In many applications with low delivery precision, this type of pump is sufficient to achieve the desired results.

  • Feeding capacity up to 12 kg/h
  • Continuous or variable speeds for feeding EVA hot melts
  • Limited applications with abrasive EVA hot melt
  • Manage all the processes through the easy-to-operate RoboVis or TRM control panel
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RobaDrum Melting Inserts

RobaDrum 200 is ideally suited for melting inserts with high adhesive flow. The drum melter is designed for processing and delivery of thermoplastic adhesives, PUR hot melt adhesives, or sealants in different production processes.

  • One of the highest melting rate in the market
  • Residual quantity-optimized melting plate
  • Highest pump capacity (gear pump)
  • Cost-efficient
  • Safety: two-hand control device
  • Operation: RobaVis, InfoPlus
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Robamelt RMC

The Robamelt RMC 20 is designed for industrial processing and delivery of thermoplastic and reactive hot melt adhesives as well as sealing compounds from 20-liter pails.

Depending on the process, adhesive can be melted as needed (Melt-on-Demand). The Robamelt RMC 20 is recommended for small adhesive amounts and - due to melting plate sealing - for infrequent operation.Both melting plate variants (smooth and ribbed) are optimized for residual quantity. The non-stick coating of the melting plate facilitates cleaning and reduces the maintenance effort.

  • Modular, compact design for easy integration
  • Melting plate types:
    • Ribbed plate: higher melting capacity, larger residual quantity
    • Smooth plate: lower melting capacity, smaller residual quantity
  • Adhesive viscosities: 100 to 100, 000 mPas
  • Safe operating mode through protective housing
  • Precise gear pumps ensure dosing accuracy and the required delivery pressure
  • Aeration and ventilation valves simplify operation
  • An overpressure valve limits the maximum system pressure
  • Well arranged operating panel for control and programming
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AX Diamond Jetting Head

The sturdy application heads on the AX Diamond series are exceptionally well-suited for the no-contact adhesive application used in closures on secondary cardboard packaging in the packaging industry and for other uses in the lower to mid-speed range.

  • Up to 60 glue applications per minute
  • CoolTouch insulated
  • Integrated filter
  • Glue viscosities of 100 to 5, 000 mPas
  • Operating temperatures: up to 200 C
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SX Diamond Jetting Head

This product is characterized by the small installation dimensions, the fast response and very good tear-off behavior.

  • 120 points per second
  • Operates at temperatures up to 200 C
  • Durable, long lifespan up to 50 million cycles (depending on adhesive)
  • With ball or needle valve
  • Capable of handling adhesive viscosities from 5005, 000 mPas
  • Internal filter eliminates blocked nozzles
  • CoolTouch unit
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Long Life Jetting Heads

The SX LongLife jetting head is Robatechs sustainable solution for the concactless application of low to medium-viscosity thermoplastic hot melt adhesives. The durable application head can be flexibly used and excels with small installation dimensions as well as precise adhesive application with perfect tear-off behavior.

The insulated SX LongLife jetting head is suited for precise dot and bead application at medium to high speed. It is a further development of the Diamond series and thus compatible with most Robatech application systems. Based on that and its small installation dimensions, it is ideally suited for retrofits and systems with limited space. The application head is modular and available in different design versions and can thus be flexibly adopted to the respective application. As indicated by its name, the SX LongLife is very durable. The robust solenoid valve and the specially developed jetting element support up to 200 million operating cycles. Thanks to its variety, it can be flexibly used for different applications in diverse industries, such as the packaging and graphical industry.

Advantages of the SX LongLife Jetting Head at a Glance
  • Durable and sustainable thanks to 200 million operating cycles
  • Precise adhesive application with perfect tear-off behavior
  • Flexible in the application and adhesives
  • Reduced energy and adhesive consumption
  • Increased operator and product safety thanks to CoolTouch insulation
  • Constant temperature for highest adhesive quality
  • No nozzle blockages thanks to filter in heating block
Durable, Reliable, and Precise

The SX LongLife is a double-acting, electro-pneumatic jetting head. The compressed air for opening and closing the jetting element is switched using the solenoid valve. The result is precise and uniform adhesive application. Thanks to the specially developed jetting element and robust solenoid valve, the head is particularly durable and achieves up to 200 million operating cycles. An integrated filter in the heating block prevents nozzle blockages and ensures reliable and durable adhesive application. In addition, nozzle protection prevents damage to the nozzle and loss of heat, which results in even better tear-off behavior.

Increased Safety and Sustainability

The CoolTouch insulation of the Diamond series protects the operator against burns, significantly contributing to operating safety. Reduced heat radiation additionally protects the products to be glued. The heat-resistant insulation ensures a resource-saving and sustainable production as energy and adhesive consumption is reduced significantly. Furthermore, the hot melt adhesive does not cool down anymore between melter and nozzle and is protected against drafts in the case of machines operating at very high speeds. A special protection is available for bottom-up applications with rotated application head to protect the jetting head against contaminations. This supports a longer service life and reduced maintenance.

Modularity and Compatibility

As part of the Diamond series, the SX LongLife is compatible with most Robatech application systems. This simplifies integration into existing machines and reduces spare part costs, as diverse components, such as filter, nozzle range, and heated hoses, are the same. The application head can be used in a variety of different design versions with selectable jetting elements and valve heads for optimum processing of diverse adhesive types. It can thus be flexibly adopted to the respective application.

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SideBead Jetting Head

The SideBead applicator head was designed for a fine bead application on both sides of the book spine.

With its contact-free adhesive application, the outstanding SideBead technology prevents soiling and guarantees a clean outline.

  • The application of a fine bead 1 mm in diameter is guaranteed by the precise nozzle technology
  • Viscosities of 1, 000 to 5, 000 mPas
  • Speed: up to 5, 000 books per hour
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NV Diamond Spray Head

AX 1 SP NV Diamond for precise and consistent adhesive application

The sturdy spiral spray heads of the AX Diamond series are ideally suited for non-contact application of low- to medium-viscosity thermoplastic hot melt adhesives. They are characterized by precise and consistent adhesive application and are operationally safe and energy-efficient thanks to heat-resistant CoolTouch insulation.

The insulated spray heads are specially developed forspiral application. Application width and quantityof the adhesive can beadjusted easily and quickly. The robust hot melt adhesive application heads are suited for applications, such aspallet stabilizationwithanti-slip gluingor foranti-scratchapplications when transportingtiles and ceramic plates. However, they are also used in other areas.

Advantages of the AX 1 SP NV Diamond spray head at a glance
  • Precise and consistent application pattern
  • Easy adjustment of application width and quantity using fine adjustment
  • Energy-efficient and safe thanks to CoolTouch insulation
  • Constant temperature for highest adhesive quality
  • Easy integration
  • No nozzle blockages thanks to integrated filter
Precise and consistent application pattern with increased operational safety

The hot melt adhesive application head AX 1 SP NV Diamond appliesprecise and consistent adhesive spiralswith a width of 10 - 25 mm and achieves astabile application pattern. Theeasy fine adjustmentallows precise matching of adhesive application width and quantity to the respective application. Thanks to thefilter integratedin the heating block, nozzle blockage is prevented. Thesturdy designmakes the spiral spray head very resilient, especially under harsh conditions.

WithCoolTouch insulation, the Diamond series increases operational safety. The spray head insulationprotects operators from burns. In addition, the heat-resistant insulationreduces energy consumptionand ensures aconstant adhesive temperaturefor highest adhesive quality. As part of the Diamond series, the AX 1 SP NV Diamond iscompatiblewith most Robatech application systems, including thepreviousspray headmodel AX 100 SP. This simplifies integration into existing machines.

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SK Spray Heads

The Steinmeyer SK 202 is an electro-pneumatic spray head for applying hot melts in spirals and bands without touching the surface material.

  • Low to medium viscosity in the range from 5050, 000 mPas
  • Temperature range from 20220 C
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FKV Coating Head

The FKV is a wide slot-die coating head for continuous surface applications of thermoplastic or reactive hotmelts.

The compact design, fast changeover speeds and great features, makes the FKV a benchmark in pre-metered coating technology today. The FKV is typically used for laminating and profile wrapping equipment in the wood-working industry, as well as in coating and laminating systems for textiles, hygiene products, fabrics and foam materials, etc.

  • Finely adjustable coating widths from 2002, 600 mm. (manual or motorised)
  • Precisely controls the weight of the coat and reduce adhesive consumption
  • Compact construction
  • High production output
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FK IT Coating Head

The FK IT 25 / 50 / 75 coating heads ensure precise cut-off at high speeds and fast switching times (cycles). The gluing process is optimized using mask technology and a cost-effective and flexible adhesive application ensured.

  • Negatively closing jetting elements for precise cut-off
  • Mask technology for a precise and reproducible application pattern
  • Adhesive viscosities: 100 10, 000 mPas acc. to Brookfield
  • Speed, continuous coating: up to 250 m/min
  • Speed, intermittent application: up to 150 m/min
  • Compact design for easy integration
  • Option: CoolTouch insulation
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SpineCoat Coating Head

The SpineCoat is a high-performance coating head for a very thin, reproducible adhesive application on the book spine.

The targeted system solution guarantees the clean melting and the volumetric pumping of PUR hotmelt adhesive with intermittent application.

  • Precise surface coating with coating thicknesses of 0.3 mm / 0.4 mm / 0.5 mm
  • Coating widths of 2 to 60 mm
  • Viscosities of 1, 000 to 12, 000 mPas
  • Speed: up to 5, 000 books per hour
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FKS Coating Head

The FKS is a coating head for applying adhesive in a continuous or intermittent pattern.

Suitable for thermoplastic adhesives, PSA, reactive PUR with viscosities from 100-20, 000 mPas.

  • Carefully and precisely controlled, continuous, or intermittent surface coating
  • Coating width from 151, 000mm
  • Excellent tear-off behaviour with minimal residue
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EasyStar Hand Applicator

The light touch, easy operation requires minimal effort which helps reduce operator fatigue.

  • Suitable for adhesive viscosities from 50020, 000 mPas
  • Choice of nozzles for different application techniques
  • CoolTouch design with nozzle guard for extra safety
  • Easy to handle grip
  • Supply hose, mountable from bottom or top
  • Ergonomic construction and high energy efficiency
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SpeedStar Diamond Jetting Head

The SpeedStar Diamond is the latest electronic jetting head for applying thermoplastic adhesives in beads and dots.

Extremely reliable and robust, it maintains exceptional speed and accuracy even at very high temperatures up to 185 C and viscosities up to 2'500 mPas. The integrated electronics and LED display monitors the head's condition.

  • Very long lifecycle up to 250 million cycles (depending on adhesive)
  • Operates at temperatures up to 185 C
  • Capable of handling adhesive viscosities from 100.2'500 mPas
  • Hydraulic pressure up to 75 bar
  • Internal filter eliminates blocked nozzles
  • Special 'CoolTouch' housing reduces risk of harm to operators
  • Up to 800 dots per second
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