RIDDHI PHARMA MACHINERY LTD

Andheri East, Mumbai, Maharashtra

ApplicationRiddhi mill has been specifically designed for wet and drygranulation, pulverization or dispersion of products oringredients found in the pharmaceautical, Chemical and foodindustries.It is also finds application in Cosmetics, confectionery, Fertilizers, Insecticides, detergents andElectroflux Industries etc.

DescriptionLatest improvements in design makes this unit a truely GMP model and Versatile in operation & maintenance. Unit consist of S.S.304 quality hopper, feed throat andprocessing chamber (can be provided in S.S.316 quality atextra cost ) with beaters assembly , heavy duty motor, star deltastarter with overload relay, three speed step pulley, suitable screen , S.S. cladded base having tubular legs with castors, optional jacket for the feed throat and processing chamber forcooling.OPERATION :Product kept in the hopper slide down to the enclosedchamber, where it is milled in between beaters and screento the required mesh/micron size which can be collectedat the bottom of the container.Quality and output depends upon the three main variables1) Beaters shape (knife/impact forward)2)Speed and 3)Screen size.Knife edge for coarse or large particles and impact or flatedge for finer particles.Highspeed for fine griding, low speed for coarser particles. A wide range of screens is available for various process needs.

Salient Features

• Simplified design & construction which is trouble shooting maintenance free.
• All contact part are from S.S. 316 & rest from S.S. 304.
• for dust free system, gaskets can be used at in feed mouth & at the out let mouth of this sifter.
• Vibro motor gives trouble free performance for much longer time & so it is better than mechanical sifters.
• Removal of sieve is very easy as there are user friendly clamps for change of sieve for chamber.
• Ease of cleaning.
• Castor wheel which are PU coated (optional) with S.S. brackets & thrust bearing ensure easy movement of Vibro sift in the production area.
• Low power consumption compared to other vibrating system.

Ription This rotary tablet press is built as per the GMP directives with total robust construction. At the same time, the necessary care has  been taken to have trouble free operation, easy to clean and very low noise level. This state-of-the-art equipment can also be used for small batch production, thanks to its ‘B’ tooling specifications like 6 Tons pressure, maximum tablet diameter 16mm etc. which can be utilized for achieving the better output in its range. The maximum/minimum speed of the turret is achieved with the AC variable drive. Also the turret is equipped with key ways in upper guides as a standard feature. This small wonder is totally mobile and can be placed easily on table for laboratory use. As an additional precaution lower punch is equipped with seal(optional). A fixed feed frame ensures easy settings and lowest wastage of material.

Salient Features

• Easy Movability
• Easy to Operate & Clean.
• Hard Heat Treated Rollers.
• AC drive with Fixed Pulley.
• Turret with key ways in Upper guides.
• Open fixed Feed Frame.
• Drive from Center Pillar by worm reduction Gear Box.
• Built as per GMP directive.
• Fabricated Pressure Roller Carriers.
• Turret fitted Thrust Bearing.
• One piece Upper Cam Plate / Track.

AdvantagesThe conventional drying method for drying products in tray dryers is rather inadequate & troublesome. They also occupy large space & have very high & uneven drying times and also involved high labour input. To over come this problem RIDDHI made Fluid Bed Dryer which is the simple solution to dry the products.

SuitabilitiesThis compact unit is suitable for drying granular, crystalline, coarse or similar materials in Pharmaceuticals, Dryer, Fine Chemicals & Food & Allied Industries. It is also possible to dry fine crystal or coarse materials in fluid bed dryers.

Description Latest improvement in design makes this unit truly GMP model for Pharmaceuticals industries & versatile in operation for other industries like food, dyestuff, chemicals & polymer industry. In GMP models, all the contact parts made out of S.S.304 / 316 material & are provided with isolated panel board. However with standard Fluid Bed Dryers for product containers, retarding chamber are made out of stainless steel materials S.S. 304 only & other parts from mild steel sheet.

Batch SizeBatch size indicates weights of wet products (inclusive of moisture). Our Model RDFD-30 can take batch size of 30 to 40 Kgs. of wet material. Similarly model RDFD-120 can process 120 to 135 Kgs. of wet material per batch. The weight of materials to be loaded per batch depends upon the bulk density of wet material.

Operation The wet material is introduced into the dryer as a batch of material in a product container which is provided with air distributor plate & clutch weave. Induced draught is created by the blower & fresh air is sucked into the unit. After filteration, clean air passes through the heating elements. This hot air then passes through the product containers, creating turbulance in the products & hence the product moves up and down known as Fluidization in the product container. Due to this process, the heat transfer is quick and the product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.

HeatingFluid Bed Dryer can be supplied in electric heating, steam heating or hot water circulation systems or gas heating system on demand. Electrically heated dryers are provided with electrical heating elements and are suitable to raise air temperatures by about 750 C (i.e from 300 C to 750 C). Similarly steam operated dryers are provided with steam radiator suitable to raise air temperature about 600 C to 750 C depending upon pressure of steam. Generally dryers bigger than RDFD- 60 are incorporated with steam heating system as it is more economical.

Drying TimeThe drying time depends upon various factors such as physical properties of material, moisture content, type of moisture (free moisture or water of crystallization), drying temperature etc. The crystalline products can be dried faster than amorphous product containing same percentage of moisture at the same temperature. Generally pharmaceutical granules or crystals containing free moisture of about 20% to 25% can be easily dried in about 30 to 40 minutes at a temperature of about 750C. Certain crystalline materials containing about 40% of moisture can be dried in Fluid Bed Dryer within 35 to 45 minutes.

ImportantIn case the product contains solvents or inflammable substances, it is essential that the Dryer is steam operated &provided with flame proof motor.

Motor The dryer will be provided with with suitable Remi/Hindustan/Sabar or standard ISI make motor of  2800 RPM

FilterationSingle stage filteration of  20 microns PP cloth filter,    P.P.  filter  bag   for   exhaust  air,   also multi stage filteration can be given on demand.Positive  Earthing  Arrangement,   explosion flap  are given as a part of standard features.

Control PanelPre-wired control panel  indicate Digital Timer, Digital Temperature  Indicator cum controller(Inlet), Digital Temp. Indicator (Outlet), Sensor, Star-Delta Starter with relay, Indicating  Lamps,   MCBs, Amp.  Meter cum Volt  Meter, Selector switch  etc.ack.

Special  Features

• Uniformityindryingandreduction indryingtime.
• Atmosphericinletairisfilteredbymeansofsingle / multi stagefiltersof 20 microns toprevent anyfine dust to passthroughtheproduct.
• SteamCoilmadeoutof1”dia. SS 304/316finnedtube&isdesignedtogetpressureofaround3-4kg./cm^2(workingpressure 3 kg/cm^2).
• Digitaltemperatureindicatorscumcontroller isprovidedwiththeunittoindicate theinlet and outlet air temperature as well as to controllerthepresentinlet air temperature.
• Air suction and discharge dampers provided to control the inlet and outlet airflow.
• Anexplosionsafetyflapofadequatecapacityattherear endofthe dryerandanpositiveearthingpointtopreventstaticchargeinthemachine are provided.
• Timerprovidedtosettheprocesstimewhichwillcutoffthemotorsupplyafterpre-settimeperiod.
• You  will  have  to  provide following
• Levelflooratsite.
• Requiredelectricalconnection up tothe machine throughsuitable isolatingswitch.
• Compressor with FRL to supply pure air to the Pneumatic components.
• Electrician at the time of Installation.
• Ducting from exhaust to the wall with fittings.
• Proper floor pan to be given at the time of ordering the machine.
• Steam boiler and all the connections, fittings and pipe, with controllers and pressure gauges to be connected to the radiator by party.
• 3 phase power supply upto the control panel of the machine.
• Inlet steam & outlet steam line with pressure gauge safety valve, by pass, On & Off Gate Valve provision to be made, electrical operated steam control valve 1 inch or ¾ inch BSP to be given.
• 4 sq.mm 6 core wire from panel Board to main motor.
• 1.5 sq. mm 2 core wire from panel Board to Pneumatic section.
• 0.5 mm 3 core wire from Panel Board to inlet & out let sensor.

1. APPLICATION

This machine is useful for Pharmaceuticals, Plastic, Bakelite, and Confectionery, Electronic Ferrite, catalysts (Flux), Ceramics, Air Fresheners and various other industries.

2. SALIENT FEATURES :

1. Robust & Compact Design

2. Easy & Simple Operation

3. No skilled labour is required

4. Double side ejectors provided

1. Max. size of tablet : 100 mm(Special Size on Request & Order)
2. Max. depth of fill : 80 mm
3. Diameter of die : 130 mm
4. Depth of die : 100 mm
5. Max. Stroke Pressure : 35 Tons app.
6. No.of strokes Per Min.: 20 to 25
7. Electric Motor : 5H.P. /440V/50 CYLS/Phase/960 RPM
8. Lubrication : Oiling and greasing nipples provided at Variouspoints. Also available with Central Lubrication System at an additionalcost.
9. Feed of Powders : Gravitational
10. Stand : Fabricated from MS Profile Spray Painted
11. Body : Fabricated from MS Profile Spray Painted
12. Feed Frame : Chrome Plated Gun Metal
13. Hopper : 10 Kgs. Capacity Stainless Steel 304 Grade.
14. Dies : Made of HCHC/OHNS/EN38 Steel. One set of Dies Comprises ofone upper punch, one Lower Punch and one die
15. Case dimension : 48 X 48 X 72
16. Net weight : 1000 kg.
17. Gross Weight : 1200 Kg.

We are offering tablet press. Riddhi press iv gmp model 51d/61b/75bb/81 bb stn available models : 45 stn. D - tooling55 stn. B-tooling61 stn. Bb-tooling75 stn. Bb-toolingsalient features it is a high speed rotary tablet press for higher table output, suitable for large batch production. Machine is having a square design with total consideration of gmp standards. All the tablet parameters can be fine tuned during the operation of the machine from front side which are at outside the machine, having seiko type dials. The machine is having elegantly designed cabinet top of ss-304. The machine is having round hoppers of ss-304 with butterfly valve. The machine is having pre-compression feature. The machine is equipped with a.c. Variable frequency drive for the main motor. Machine is also having a.c. Variable frequency drive for force feeding motors, which enables operators to synchronize machines speed & feed both. The machine is having electromagnetic clutch arrangements. The machine is having one piece turret of special grade casting. However, three piece turret with ss-304/ss-316 middle plate is also available (optionally). Electro less nickel plating can also be available to the turret (optionally). Lower punch seals are provided at lower punch hole in turret (optionally). The machine is having helical gear ring to drive the turret. The machine is having hard chrome plated, ms fabricated upper roll carriers. The machine is having ball bearing type upper & lower pressure rolls. The machine is having specially designed pressure link assly. Which ensures sufficient & equal pressure to the tablets. The machine is having tablet weight consistency. The machine is having sturdy aluminium section framed, polycarbonate guards with ss hinges & handle & are also fitted with gas filled shock absorbers. The lower guard of the machine are of ss-304 material having excellent matt finish. All guards are interlocked for safety. The machine is having auto lubrication system. There is no colour part in tablet manufacturing zone & all other parts are either of ss-304 material or gunmetal or of hard chrome plated. All hardware are used of ss-304 quality in tablet manufacturing zone. The machine is having box type detachable control panel having all electrical controls on the top. Acrylic cover is also provided to protect the controls from the dust. The machine is having center drive type gear box. The machine is having hydraulic power pack for pressure loading and overload release. A hydraulic gauge is also provided on lower guard for easy view. The machine is having anti vibrating mounts. The machine is having excellent bottom driven force feeding system for material feeding. However, gravity type feeding also can be provided. (optionally)two layer attachment can also be provided. (optionally)the machine is having excellent paint, inside wherever it is required. The machine has been designed as to minimize the change over time. The weight adjustment section is easily removable which provides good access for the removal/replacement of lower punches & dies, away from compression zone. The hand wheel is conveniently located for indexing the turret during tooling change over with single operator. The machine is having specially designed dust extractor nozzle which can be connected with the dust extractor, away from machine. The machine is having elegant look & operator friendly design and is manufactured in such a manner that it gives all satisfaction to the operator while in the production. The machine are backed by excellent after self service. technical specifications : models rdivd-45 rdivb-55 rdivbb-61 rdivbb-75tooling d b bb bbno . Of stations 45 55 61 75max . Output(tab/hr) 325, 000 396, 000 497, 000 540, 000max . Oper. Pressure(main) 100 kn 65 kn 65 kn 65 knmax . Operating pressure(pre-comp.) 10 kn 10 kn 10 kn 10 knmax . Tablet dia 25 mm 16 mm 11.1 11.1max . Depth of fill 20 mm 17.4 mm 17.4 mm 17.4 mmupper punch entry 2 to 8 mm 2 to 8 mm 2 to 8 mm 2 to 8 mmmain motor 10 hp / 7.5 kw / 3 phase / a.c. Force feeder motor 0.25 hp / 8.75 kw / 3 phase / a.c. Total power cons. 12 hp / 8.75 kw / 3 phase / a.c. Overall dimensions 172 x 162 x 192(h)(cms.) approx. Net weight 3750 kgs. Approx.