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Plastic Processing Machinery
2 Products availableCandy Machines
2 Products availableLeading Manufacturer, Supplier & Retailer of Rapid Mixer Granulator, Triple Roller Mill and Oscillating Granulator.
DescriptionMachine will be complete with Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel and the Control Panel.
Mixing BowlThe Mixing Bowl is cylindrical with a large diameter and flat base. The Top portion of the bowl is conical in shape to assist circulation of cohesive powders. The Bowl is fabricated from S.S. 316 Quality Stainless Steel with all internal and external surfaces polished to mirror finish.
Top LidPneumatically Openable (except RMG 50 & 100LTRS) type lid consists of charging hole, air filter and special type silicon gasket.
Mixing BladeMixing blade consisting of two Nos. full and two Nos. half blades specially designed for intense mixing. The angles of the blades are such that half blades lift the material and full blade pushes the material. Continuous action of this with the different ingredient immensely mixes thoroughly with homogeneously. Mixing blade assembly is mounted on main shaft with separate bearing housing which fully eliminate any chance of cross contamination of product with any lubricants. The upper portion of the housing contains specially designed Teflon seal along with air purging facility. Lower stage housing contains bearing alongwith oil seals that make it completely leak proof.
Bearing HousingThe bearing housing of the main shaft connected to gearbox by means of heavy-duty chain coupling. Chopper blade assembly consists of a separate baring housing coupled to motor by means of flexible coupling, with Teflon impregnated gland packing and air seals.
Granulating BladeA high speed Granulator is inserted horizontally through the wall of the bowl to assist blending of powder and to break the lumps of the products in to granules of required sizes. These lumps are formed while wet mixing.
Discharge ValveMachine has a side discharge outlet with pneumatically operated. The discharge valve is exactly matching the profile of the intervene bowl with perfect sealing arrangement. Pneumatic cylinder housing is specially designed with swivel type arrangement, which helps for easy cleaning. Safety interlocks are provided to discharge valve as well as top lid with limit switches.
Machine BaseRigid Machine base frame made from M.S. Square pipe is designed to accommodate the mixing bowl and the control panel. The motor V belt drive and reduction gear are also housed in the frame. The machine base is totally enclosed and removable flush type S.S give access to motor gearbox and belt drive inside and machine base. Removable S.S. Cover finished mirroring finish on all side of the machine base frame. Inside of the M.S. base frame duly epoxy painted to avoid any rusting. The bottom of the base frame duly covered with M.S. Sheet. So that any oil or dust from belt should not fall on the floor.
Electric Control PanelAll the main Circuit like Switchgears, Relays, and MCBs etc. will be contained in a S.S. Panel box and kept in Non Flame Proof area.
Process TimerSAMS make Process Unit with programmable digital timer, auto mode indicating lapsed/balance time etc.
Operating PanelAn Operating Panel mounted near the mixing bowl for the easy operation in the case of NON FLP MOTOR. In FLP only Flame Proof Operating unit provided near the Bowl with auto manual switch, Emergency stop and push buttons for main motor, chopper motor Discharge valve open and close, ammeter for main motor and chopper motor.
Pneumatics SystemsThe machine is supplied with duly required pneumatic systems of FESTO/CAMOZZI Make. The customer has to ensure, supply of oil free compressed air, also free from any other possible impurity, which may contaminate the product. Air filter and Air water separator are also provided with the machine. Pressure regulator is provided to regulate the desired air pressure. The systems is suitable to accept an Input air pressure of 7kg/cm2 to be terminated at ½" " BSP" terminal. Air lubricator is provided to lubricate solenoid valves and pneumatic cylinders is incorporated in the system.
Pressure SwitchA Pressure Switch is incorporated in the Pneumatic circuit to ensure that unless required minim air pressure is available in the system the machine cannot be started. And once the machine starts and if drop below pre-set the value the machine stops immediately. In case the Flame Proof Machine the pressure Switch is fitted in main panel. All M.S. parts will be cladded with SS 304Q sheet and all SS parts will be polished to smooth surface.
Technical Specifications
RAPID MIXER GRANULATOR GMP MODEL | |||||
Models | RDRMG-100 | RDRMG-150 | RDRMG-250 | RDRMG-400 | |
Gross capacity (ltrs.) | 100 | 150 | 250 | 400 | |
Working capacity (lits.) | 80 | 120 | 200 | 320 | |
Batch Size in Kg. | 20-30 | 30-60 | 50-100 | 75-150 | |
Mixer Motor | 7.5 HP / 10 HP | 10 HP / 15 HP | 22.5 HP / 30 HP | 35 HP / 40 HP | |
Mixer RPM | 75/11500 | 750/1500 | 750/1500 | 750/1500 | |
Granulator Motor | 2 HP / 3 HP | 3 HP /5 HP | 3 HP / 5 HP | 5 HP / 7.5 HP | |
Granulator RPM | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 | |
Overall Dimentions | |||||
Length (cm) | 240 | 240 | 270 | 280 | |
Width (cm) | 210 | 210 | 220 | 240 | |
Hight (Lid closed) (cm) | 200 | 200 | 210 | 215kg | |
Net Weight (approx) | 1400 kg | 1600 kg | 1800 kg | 2400 kg | |
*Technical Specifications are subject to change due to continous technical upgradation. |
Triple Roller Mill built on M. S. angle frame with S. S. Cladding, Fabricated Gear Housing and reduction gear box with motor for jerk less and noiseless performance.
Triple Roller Mill is useful to insured total synchronization uniform flow of material and to fine the material at required quality.
The machine consists of following sub-assemblies.
DESCRIPTION |
||
a. |
Type |
‘RIDDHI’ Triple Roller Mill – 100 |
b. |
Out put |
25-30 kg. Approx |
c. |
Motor |
1.5 H.P. 1400 rpm 220 V 3 phase 60 Hz |
d. |
Roller Dia |
100 mm. OR 4” |
e. |
Roller Length |
300 mm |
f. |
Overall Dimensions |
663 W X 1050 D X 1275 Ht Approx |
g. |
Net Weight |
300 kg. Approx |
TECHNICAL OFFER
DESCRIPTION :
Oscillating Granulator, plays an important part in the process of granulation in tablet making as quality of tablet is determined by the virtue of the granules used for its compression Oscillating granulator can be used for wet and dry aspect of the granulation process. Quality of granules are better compared to other processing machineries like multi mill, comminuting mill etc All contact parts are in stainless steel Mounted on a base Adjustment, cleaning and operation are simple Sturdy, durable, better productivity. Unique oscillatory rotor action ensures high outputs and a predictable product with minimum of fines
TECHNICAL SPECIFICATION
Model RDOG Horizontal
Hopper Capacity 33 Liters
MOC Contact Parts SS 316 Non contact part 304, covered
Cladded.
Screen Size 388 mm (w) x 762 mm (L)
Stirrer size 138 mm dia x 368 mm Lenth
No. of Oscillation 110 per minute
Output 30 to 50 Kgs/hr (Depending on Material)
Charging Height 1135 mm
Discharging Height 655 mm
Motor 1 Hp/1440 rpm
Motor Make Crompton/Remi/Sabar
HORIZONTAL TYPE OSCILLATING GRANULATOR GMP
TECHNICAL OFFER
DESCRIPTION :
Oscillating Granulator, plays an important part in the process of granulation in tablet making as quality of tablet is determined by the virtue of the granules used for its compression Oscillating granulator can be used for wet and dry aspect of the granulation process. Quality of granules are better compared to other processing machineries like multi mill, comminuting mill etc
All contact parts are in stainless steel
Mounted on a base
Adjustment, cleaning and operation are simple
Sturdy, durable, better productivity
Unique oscillatory rotor action ensures high outputs and a predictable product with minimum of fines
Technical Specification:
Out Put : 75-200 Kgs/ hour (Depends upon mesh and
Material nature.)
Rotor Drive
: Through Reduction Gear Box.
Screen : Perforated type.
Motor : 1.5 H.p. / 3.0 ph., 440 V
AC Frequency Drive : (Optional): To vary the desired speed.