Rewabs Industries LLP

Pune, Maharashtra

Pneumatically Operated Spot/Projection Resistance Welding Machine

Brand: Rewabs IndustriesProduct Code: RW-SPW-10KVA-200KVA
Power Capacity: 10 KVA to 200 KVA
Power Supply: Single Phase or Three Phase
Operation Mode: Pneumatic
Duty Cycle: 50%

Product Description

The Pneumatically Operated Spot/Projection Resistance Welding Machine by Rewabs Industries is a high-performance machine engineered for precision and durability. Designed to handle a wide range of welding tasks, this machine is ideal for industries that demand reliable and consistent welds, such as automotive, electrical, and sheet metal fabrication. With power capacities ranging from 10 KVA to 200 KVA, this machine is suitable for various material thicknesses and industrial applications.

Key Features

• Customizable Power Range: The machine can be tailored to power capacities ranging from 10 KVA to 200 KVA, offering flexibility for different applications.
• Pneumatic Operation: Ensures smooth and reliable welds by maintaining consistent force application throughout the welding process.
• Advanced Digital Controller: Comes equipped with a memory storage function for multiple welding programs, enhancing operational efficiency.
• Water-Cooled Transformer: The transformer is water-cooled, ensuring the machine can operate for extended periods without overheating.
• Key Lock Security: Protects welding parameters from unauthorized access, providing secure and controlled operation.

Technical Specifications

Applications

This machine is perfect for high-precision welding tasks, including:

• Spot Welding: Commonly used in automotive and electrical manufacturing for joining sheet metals.
• Projection Welding: Ideal for welding studs and nuts onto metal sheets, as used in the manufacturing of electrical components and car parts.

Why Choose Rewabs Industries?

1. Tailored Solutions: We offer customizable welding machines suited to your exact specifications and requirements.
2. High-Quality Components: Our machines are built using the finest materials to ensure longevity and consistent performance.
3. Expert Technical Support: Our team of experts provides comprehensive technical support, ensuring optimal machine performance.
4. Trusted in the Industry: Our machines are trusted by major players across automotive, electrical, and manufacturing industries.

Additional Options:Special Purpose Machines: Rewabs Industries specializes in creating custom-built welding machines designed specifically for unique industrial applications. Contact us to learn more about how we can design a machine tailored to your business needs.

Hand Operated Seam Welding Machine is a versatile and manually operated solution ideal for small to medium-scale welding applications. Known for its simplicity, ease of use, and precise weld control, this machine is suited for low-volume production and maintenance work. It features a hand lever mechanism, providing users with direct control over the welding process. Designed to handle variable applications, it is a cost-effective option for industries requiring dependable seam welds without complex automation.

Product Specifications:

• Brand: Rewabs Industries
• Product Code: RW-MHSW-05KVA-25KVA
• Power Capacity: 05 KVA to 25 KVA
• Welding Type: Seam Welding
• Welding Speed: Manually controlled
• Operation Mode: Pneumatic
• Power Supply: 230V, Single Phase, 50 Hz
• Transformer: Water-cooled (customizable as per requirement)
• Electrode Material: Copper (CrZrCu) roller seam electrodes
• Cooling System: Air-cooled electrodes
• Controller: Digital Weld Controller with memory storage
• Machine Body Type: Table Type Standard

• Technical Data Sheet:

• Weld Thickness: 0.2 mm – 1.5 mm (Materials: Mild Steel, Galvanized Steel, Aluminium)
• Manual Force Application: Hand Operated for controlled pressure
• Transformer Capacity: Up to 25 kVA
• Cycle Time: Dependent on manual operation
• Duty Cycle: 50% at full load
• Maximum Weld Length: 300 mm in a single operation.

Benefits:

• Manual Control: Offers precise control over weld application, allowing operators to adjust force and speed according to material and thickness.
• Simple Operation: No complex programming or setup, making it perfect for maintenance teams and small-scale production units.
• Low Power Consumption: Efficient power usage reduces operational costs.
• Compact Design: Its small footprint makes it suitable for workshops and factories with limited space.
• Cost-Effective: A budget-friendly option for seam welding tasks without the need for high-end automated equipment.
• Low Maintenance: Fewer moving parts reduce maintenance requirements and extend machine life.

Applications:

• Metal Containers: Seam welding of small metal cans, tins, and other cylindrical objects.
• Sheet Metal Fabrication: Used in various sheet metal joining tasks, including HVAC ductwork.
• Repair and Maintenance: Ideal for repair work in metal workshops, especially for seam restoration and touch-ups.
• Automotive: Suitable for small-scale seam welding tasks like exhaust pipes, muffler seams, and other automotive parts.
• Furniture & Fixtures: Joining metal components in furniture and industrial fixtures.

Additional Details:

• Warranty: 6 months from the date of purchase.
• Training and Support: Rewabs offers operational training for users to get familiar with the machine.
• Annual Maintenance Services (Optional): Regular maintenance service packages are available to ensure optimal performance.
• Customization: Custom tooling and setup adjustments are available for specific seam welding needs.

Contact us for more details and pricing!

Special Purpose Seam Welding Machine

Model: REWABS-SP-SWM

Product Overview:

The Special Purpose Seam Welding Machine by Rewabs Industries is a state-of-the-art solution engineered to meet precise welding requirements for box-type chains. This innovative machine is designed to weld two chains into a single unit with unmatched accuracy, reliability, and efficiency.

Key Features:

• Custom Design: Tailored to perform specialized seam welding operations, ensuring precision for chain manufacturing.
• Durable Construction: Made from high-quality materials to deliver long-term performance under rigorous industrial usage.
• Optimized Welding Speed: Adjustable welding speed ranging from 300 to 1200 mm/min to meet diverse production needs.
• User-Friendly Interface: Easy-to-operate control panel, reducing the learning curve for operators.
• Energy Efficient: Built to minimize energy consumption without compromising on productivity.

Technical Specifications:

• Operation Mode: Pneumatic
• Power Supply: 230V, Single Phase, 50Hz
• Power Capacity: 03 KVA to 25 KVA (customizable)
• Electrode Material: Copper (CrZrCu) roller seam electrodes
• Cooling System: Water-cooled electrodes for efficient heat management
• Material Thickness Capability: 0.5 mm – 2.0 mm (compatible with Mild Steel, Stainless Steel, Aluminum)
• Welding Speed: Adjustable from 300 to 1200 mm/min
• Pressure Range: Pneumatic pressure adjustable between 0.5 and 6 bar
• Duty Cycle: 50% at full load
• Machine Body: Table-mounted design for compact and efficient workspace utilization

Applications:

• Chain Manufacturing: Seam welding of box-type chains to create a single chain with precision.
• Metal Fabrication: Suitable for various metal joining operations.
• Industrial Usage: Automotive, furniture, and specialized equipment manufacturing.

Advantages:

1. High Precision: Ensures smooth and consistent weld seams for enhanced product durability.
2. Compact Design: Table-mounted setup saves space and integrates seamlessly into existing workflows.
3. Customizable: Designed to cater to specific production requirements.
4. Low Maintenance: Built with robust components, reducing downtime and operational costs.
5. Efficient Performance: Optimized for industrial-scale production while maintaining energy efficiency.

Why Choose Rewabs Industries?

• Innovation: We offer cutting-edge technology tailored to your specific needs.
• Quality Assurance: All machines undergo stringent quality checks to ensure reliability.
• After-Sales Support: Dedicated support for installation, training, and maintenance.
• Customization: We provide tailored solutions to align with your production goals.

Additional Information:

• Warranty: 12 months from the date of purchase
• Delivery Lead Time: Typically 4-6 weeks, subject to order volume
• Support: 24/7 technical assistance for troubleshooting and guidance