Rewabs Industries LLP

Pune, Maharashtra

Pneumatically Operated Resistance Battery Tap Welding Machine (Table Type)

Product Code: RW-BTW-**
Brand: Rewabs Industries
Type: Table Type Welding Machine
Power Capacity: Customizable
Operation Mode: Pneumatic
Application: Battery Tab Welding

Product Description:

The Pneumatically Operated Resistance Battery Tap Welding Machine from Rewabs Industries is specifically designed for precision welding of battery tabs. Engineered to deliver reliable and high-quality welds, this machine is ideal for battery manufacturing and electrical component assembly. With a pneumatically controlled operation and advanced digital welding controller, it provides consistent and efficient performance for high-demand production environments.

Key Features:

• Customizable Power Range: Available with different power capacities based on specific industrial needs.
• Pneumatic Operation: Ensures smooth, reliable welds with consistent force application, enhancing productivity.
• Digital Weld Controller: Comes with memory storage, allowing operators to save multiple welding programs for different applications.
• Key Lock Security: Prevents unauthorized modification of welding parameters, ensuring controlled and secure operations.
• Water-Cooled Transformer: Designed for extended use, the transformer is water-cooled to prevent overheating and is customizable as per customer requirements.

Technical Specifications:

Applications:

• Battery Manufacturing
• Electrical Component Assembly
• Electronic Fabrication

This machine is designed to meet the unique demands of the battery and electrical manufacturing industries, offering precision and efficiency in battery tab welding operations.

Additional Details:

• Warranty: 12 months
• Delivery: As per terms
• Payment Terms: 30% advance payment & balance 70% payment before dispatch
• Shipping: Issues must be reported within 7 days of delivery

Why Choose Us?:

• Customizable solutions tailored to meet specific industry requirements
• High-quality, durable machines designed for long-term use
• Trusted by major players in the battery and electrical manufacturing sectors

 For pricing, customization, and further details, contact Rewabs Industries today!

Pneumatically Operated Spot/Projection Resistance Welding Machine

Brand: Rewabs IndustriesProduct Code: RW-SPW-10KVA-200KVA
Power Capacity: 10 KVA to 200 KVA
Power Supply: Single Phase or Three Phase
Operation Mode: Pneumatic
Duty Cycle: 50%

Product Description

The Pneumatically Operated Spot/Projection Resistance Welding Machine by Rewabs Industries is a high-performance machine engineered for precision and durability. Designed to handle a wide range of welding tasks, this machine is ideal for industries that demand reliable and consistent welds, such as automotive, electrical, and sheet metal fabrication. With power capacities ranging from 10 KVA to 200 KVA, this machine is suitable for various material thicknesses and industrial applications.

Key Features

• Customizable Power Range: The machine can be tailored to power capacities ranging from 10 KVA to 200 KVA, offering flexibility for different applications.
• Pneumatic Operation: Ensures smooth and reliable welds by maintaining consistent force application throughout the welding process.
• Advanced Digital Controller: Comes equipped with a memory storage function for multiple welding programs, enhancing operational efficiency.
• Water-Cooled Transformer: The transformer is water-cooled, ensuring the machine can operate for extended periods without overheating.
• Key Lock Security: Protects welding parameters from unauthorized access, providing secure and controlled operation.

Technical Specifications

Applications

This machine is perfect for high-precision welding tasks, including:

• Spot Welding: Commonly used in automotive and electrical manufacturing for joining sheet metals.
• Projection Welding: Ideal for welding studs and nuts onto metal sheets, as used in the manufacturing of electrical components and car parts.

Why Choose Rewabs Industries?

1. Tailored Solutions: We offer customizable welding machines suited to your exact specifications and requirements.
2. High-Quality Components: Our machines are built using the finest materials to ensure longevity and consistent performance.
3. Expert Technical Support: Our team of experts provides comprehensive technical support, ensuring optimal machine performance.
4. Trusted in the Industry: Our machines are trusted by major players across automotive, electrical, and manufacturing industries.

Additional Options:Special Purpose Machines: Rewabs Industries specializes in creating custom-built welding machines designed specifically for unique industrial applications. Contact us to learn more about how we can design a machine tailored to your business needs.

Pneumatically Operated Resistance Spot/Projection Welding Machine (Table Type)

The Pneumatically Operated Resistance Spot/Projection Welding Machine by Rewabs Industries offers a reliable and high-performance solution for diverse welding applications. Designed for precision, durability, and ease of operation, this machine is available in power capacities ranging from 1 kVA to 50 kVA, catering to varying industrial requirements.

Key Features:

1. Welding Capacity:Available in models with power ratings from 1 kVA to 50 kVA, supporting different material thicknesses and manufacturing needs.

2. Pneumatic Operation:Pneumatically operated for smooth and consistent force application, ensuring optimal weld quality and enhanced operational efficiency.

3. Advanced Digital Weld Controller:Integrated with an advanced digital controller featuring program memory storage, allowing operators to save and retrieve multiple welding programs for different applications, streamlining the process.

4. Program Security with Key Lock:Equipped with a key lock feature that restricts unauthorized access to program settings, ensuring only authorized personnel can modify welding parameters.

5. Water-Cooled Transformer:The machine is fitted with a water-cooled transformer, designed for extended operation without the risk of overheating. Transformer specifications are customizable to meet customer-specific requirements.

Technical Specifications:

Application Areas:

• Automotive Manufacturing
• Electrical Assembly
• Sheet Metal Fabrication

Applications:

This machine is ideally suited for spot welding and projection welding, commonly used in industries such as automotive manufacturing, electrical component assembly, and sheet metal fabrication.

For further information or to customize your welding machine, please contact Rewabs Industries. Our team is ready to assist you with tailored solutions that meet your specific requirements.

Spot Welding Fixture Design & Manufacturing
Product Description:At Rewabs Industries LLP, we specialize in the design and manufacturing of high-quality spot welding fixtures tailored to meet the unique requirements of special-purpose machines. Our fixtures are meticulously engineered for precision, durability, and efficiency, ensuring seamless integration with a wide range of welding applications.We cater to industries requiring reliable solutions for multi-spot welding,  resistance welding, and wire mesh welding, delivering custom jigs and fixtures that enhance productivity and accuracy.
Key Features:

Customized Designs: Tailored to your specific project needs and machine compatibility.

High Durability: Constructed with premium materials to withstand rigorous welding processes.

Precision Engineering: Ensures accurate alignment and repeatability in every weld.

Wide Application Range: Suitable for spot welding, projection welding, seam welding, wire mesh welding, and other resistance welding processes.

Easy Integration: Designed for compatibility with multi-spot welding machines and other specialized equipment.

Applications:

Multi-Spot Welding Machine Fixtures

Wire Mesh Welding Machine Fixtures

Resistance Welding Machines

Special Purpose Welding Fixtures

Jigs & Fixtures for Custom Welding Requirements

Why Choose Us?

Expertise in design and manufacturing of special-purpose welding fixtures.

End-to-end solutions from concept design to final production.

Commitment to quality and on-time delivery.

Backed by a team of experienced engineers and advanced manufacturing technology.

Contact Us Today!
Company Name: Rewabs Industries LLPExperience the difference with Rewabs Industries LLP, your trusted partner for welding machine fixtures and special-purpose designs!

MARKING Resistance Welding Electrode Cap is crafted from high-quality CrZrCu Copper Alloy, providing excellent electrical conductivity and durability. The Non Marking Electrode design ensures concentrated heat transfer and precise welds, making it ideal for high-precision resistance welding applications.

Application:This cap is perfect for spot welding, projection welding, and other resistance welding applications, commonly used in industries such as automotive, electronics, aerospace, and metal fabrication where accuracy and consistency are crucial.

Sizes Available:

• Diameter: 10mm, 13mm, 16mm, 20mm, 25mm.
• Length: Variable, customizable to meet application requirements
• Taper: 1:10 for a secure and precise fit

Manufactured By:REWABS INDUSTRIES LLP, India

Key Features:

• High electrical and thermal conductivity
• Truncated/cone nose design for focused and precise welds
• Tapered at 1:10 for a reliable and secure fit
• Made from durable CrZrCu Copper Alloy for longer service life
• Available in 10mm, 13mm, 16mm, and 20mm, 25mm diameters
• Customizable length to fit different welding needs

For further inquiries or to place an order, please contact us.

The Truncated/Cone Nose Resistance Welding Electrode Cap is crafted from high-quality CrZrCu Copper Alloy, providing excellent electrical conductivity and durability. The truncated/cone nose design ensures concentrated heat transfer and precise welds, making it ideal for high-precision resistance welding applications.

Application:This cap is perfect for spot welding, projection welding, and other resistance welding applications, commonly used in industries such as automotive, electronics, aerospace, and metal fabrication where accuracy and consistency are crucial.

Sizes Available:

• Diameter: 13mm, 16mm, 20mm
• Length: Variable, customizable to meet application requirements
• Taper: 1:10 for a secure and precise fit

Manufactured By:REWABS INDUSTRIES LLP, India

Key Features:

• High electrical and thermal conductivity
• Truncated/cone nose design for focused and precise welds
• Tapered at 1:10 for a reliable and secure fit
• Made from durable CrZrCu Copper Alloy for longer service life
• Available in 13mm, 16mm, and 20mm diameters
• Customizable length to fit different welding needs

For further inquiries or to place an order, please contact us.

The Type F Spherical Nose Resistance Welding Electrode is crafted from high-grade CrZrCu Copper Alloy, known for its excellent conductivity, durability, and thermal resistance. The spherical nose design ensures a uniform distribution of force, making it ideal for precise and consistent resistance welding applications.

Application:Perfect for a variety of resistance welding tasks such as spot welding, projection welding, and seam welding, this electrode is widely utilized in industries including automotive, electronics, and metal fabrication.

Sizes Available:

• Diameter: 10mm, 13mm, 16mm, 20mm, 25mm, 32mm, 40mm
• Length: Custom lengths available as per client requirements

Manufactured By:REWABS INDUSTRIES LLP, India

Key Features:

• High thermal and electrical conductivity
• Exceptional wear and heat resistance
• Spherical nose design for uniform force distribution
• Available in multiple sizes for specific industrial needs
• Precision-built for consistent welding performance

For more details or to place an order, please contact us.

Hand Operated Seam Welding Machine is a versatile and manually operated solution ideal for small to medium-scale welding applications. Known for its simplicity, ease of use, and precise weld control, this machine is suited for low-volume production and maintenance work. It features a hand lever mechanism, providing users with direct control over the welding process. Designed to handle variable applications, it is a cost-effective option for industries requiring dependable seam welds without complex automation.

Product Specifications:

• Brand: Rewabs Industries
• Product Code: RW-MHSW-05KVA-25KVA
• Power Capacity: 05 KVA to 25 KVA
• Welding Type: Seam Welding
• Welding Speed: Manually controlled
• Operation Mode: Pneumatic
• Power Supply: 230V, Single Phase, 50 Hz
• Transformer: Water-cooled (customizable as per requirement)
• Electrode Material: Copper (CrZrCu) roller seam electrodes
• Cooling System: Air-cooled electrodes
• Controller: Digital Weld Controller with memory storage
• Machine Body Type: Table Type Standard

• Technical Data Sheet:

• Weld Thickness: 0.2 mm – 1.5 mm (Materials: Mild Steel, Galvanized Steel, Aluminium)
• Manual Force Application: Hand Operated for controlled pressure
• Transformer Capacity: Up to 25 kVA
• Cycle Time: Dependent on manual operation
• Duty Cycle: 50% at full load
• Maximum Weld Length: 300 mm in a single operation.

Benefits:

• Manual Control: Offers precise control over weld application, allowing operators to adjust force and speed according to material and thickness.
• Simple Operation: No complex programming or setup, making it perfect for maintenance teams and small-scale production units.
• Low Power Consumption: Efficient power usage reduces operational costs.
• Compact Design: Its small footprint makes it suitable for workshops and factories with limited space.
• Cost-Effective: A budget-friendly option for seam welding tasks without the need for high-end automated equipment.
• Low Maintenance: Fewer moving parts reduce maintenance requirements and extend machine life.

Applications:

• Metal Containers: Seam welding of small metal cans, tins, and other cylindrical objects.
• Sheet Metal Fabrication: Used in various sheet metal joining tasks, including HVAC ductwork.
• Repair and Maintenance: Ideal for repair work in metal workshops, especially for seam restoration and touch-ups.
• Automotive: Suitable for small-scale seam welding tasks like exhaust pipes, muffler seams, and other automotive parts.
• Furniture & Fixtures: Joining metal components in furniture and industrial fixtures.

Additional Details:

• Warranty: 6 months from the date of purchase.
• Training and Support: Rewabs offers operational training for users to get familiar with the machine.
• Annual Maintenance Services (Optional): Regular maintenance service packages are available to ensure optimal performance.
• Customization: Custom tooling and setup adjustments are available for specific seam welding needs.

Contact us for more details and pricing!

Special Purpose Seam Welding Machine

Model: REWABS-SP-SWM

Product Overview:

The Special Purpose Seam Welding Machine by Rewabs Industries is a state-of-the-art solution engineered to meet precise welding requirements for box-type chains. This innovative machine is designed to weld two chains into a single unit with unmatched accuracy, reliability, and efficiency.

Key Features:

• Custom Design: Tailored to perform specialized seam welding operations, ensuring precision for chain manufacturing.
• Durable Construction: Made from high-quality materials to deliver long-term performance under rigorous industrial usage.
• Optimized Welding Speed: Adjustable welding speed ranging from 300 to 1200 mm/min to meet diverse production needs.
• User-Friendly Interface: Easy-to-operate control panel, reducing the learning curve for operators.
• Energy Efficient: Built to minimize energy consumption without compromising on productivity.

Technical Specifications:

• Operation Mode: Pneumatic
• Power Supply: 230V, Single Phase, 50Hz
• Power Capacity: 03 KVA to 25 KVA (customizable)
• Electrode Material: Copper (CrZrCu) roller seam electrodes
• Cooling System: Water-cooled electrodes for efficient heat management
• Material Thickness Capability: 0.5 mm – 2.0 mm (compatible with Mild Steel, Stainless Steel, Aluminum)
• Welding Speed: Adjustable from 300 to 1200 mm/min
• Pressure Range: Pneumatic pressure adjustable between 0.5 and 6 bar
• Duty Cycle: 50% at full load
• Machine Body: Table-mounted design for compact and efficient workspace utilization

Applications:

• Chain Manufacturing: Seam welding of box-type chains to create a single chain with precision.
• Metal Fabrication: Suitable for various metal joining operations.
• Industrial Usage: Automotive, furniture, and specialized equipment manufacturing.

Advantages:

1. High Precision: Ensures smooth and consistent weld seams for enhanced product durability.
2. Compact Design: Table-mounted setup saves space and integrates seamlessly into existing workflows.
3. Customizable: Designed to cater to specific production requirements.
4. Low Maintenance: Built with robust components, reducing downtime and operational costs.
5. Efficient Performance: Optimized for industrial-scale production while maintaining energy efficiency.

Why Choose Rewabs Industries?

• Innovation: We offer cutting-edge technology tailored to your specific needs.
• Quality Assurance: All machines undergo stringent quality checks to ensure reliability.
• After-Sales Support: Dedicated support for installation, training, and maintenance.
• Customization: We provide tailored solutions to align with your production goals.

Additional Information:

• Warranty: 12 months from the date of purchase
• Delivery Lead Time: Typically 4-6 weeks, subject to order volume
• Support: 24/7 technical assistance for troubleshooting and guidance