Relemac Technologies Pvt. Ltd.

Kundli, Sonipat, Haryana

Thermocouple Cables are the same as Instrumentation Cables. They both are used for process temperature measurement. The manufacturing process of these cables is similar to Relemac's paired instrumentation cable with the difference being in the conductor material. Thermocouple Cables are used in a wide variety of processes to sense temperature. Thermocouple Cables are used to connect control surfaces to the pyrometers, enabling accurate temperature indication and control. The Thermocouple Cables can be purchased in bulk from us. We are counted amid the trusted Thermocouple Cable Suppliers in India. Thermocouples and pyrometers are electrically conducted by the thermocouple extensioncompensating cables. It is essential that the cabling uses the same conductive material as the thermocouple itself. This is to ensure similar thermo-electric (e.m.f) properties as that of the thermocouple used for sensing the temperature. If there is not a match in thermo-electric properties between the cable and the thermocoupling accurate temperature measurement will not be possible.That is why Relemac puts such stringent quality control measures into their design and manufacturing processes. Our thermocouple cables are manufactured using the following standards:- IS: 8784, ANSI-MC 96. 1, B.S., IEC, JIS, ENI, DIN .Thermocouple cables can also be manufactured according to customer specifications for custom applications if none of our stock cable meets the desired criteria.

Lan Cables / Structural CablesRELEMAC brings to you LAN Cables best suited to your specific Applications. The Cables are verified to the performance category - 5/5e requirements of TIA/EIA 568 - A & UL 444 for Transmission performance.

RELEMAC Lan cables are suitable for voice, Data, Video and Low Voltage Control, It is suitable for all Lan topologies including Horizontal and Vertical distribution Plenum and Riser.

The conductor is made of Electrolytic plain annealed solid copper of size 0.5 mm., High quality Polyethylene Insulated with suitable colour code, twisted pair, Unshielded light grey PVC Jacketed with improved fire characteristic meeting requirements of IEC - 332 - high oxygen and temperature index.

The ISO 9001 - 2000 certification ensures the quality of cables and its intended performance.

Technical Data - Physical 

• Conductor - Solid Bare Copper 
• Nom Dia of Cond. - 0.5 mm. 
• Insulation - Special grade PE

 

Colour Code

• Pair - 1 White - Blue
• Pair - 2 White - Orange
• Pair - 3 White - Green
• Pair - 4 White - Brown

 

Outer Jacket - FR PVC

• Nom Overall Die - 5.4 mm. 
• Nom Overall Die - 5.4 mm. 
• Packaging - Reflex Box 1000 ft (305 M)

Low Voltage XLPE Cables
We are one of the prominent Low Voltage XLPE Cable manufacturers in India. Our sole objective is to provide the best XLPE Insulated Cables to suit various applications and customer requirements. Our cables provide dual advantage to the user, on one side its quality provides better performance and secondly our cables are economical in comparison. This dual advantage carved a niche for us amongst the major Electrical Consultants and users.Cross Linked Polyethene Cables (XLPE)

• Relemac Technologies Private Limited pioneered the manufacture of Low Voltage XLPE Cables
• The state of the art extrusion process is ably supported by a fail proof curing system
• Relemac XLPE Cables are designed and manufactured conforming to various National and International Specifications
• Relemac Cables are on the approved list of major Consultants and end users

Manufacturing & Dealing Range

• Aluminium and Copper Conductors
• Single Core Cables up to 1000 sqmm
• Multi Core Cables up to 630 sqmm
• ontrol Cables of 1.5, 2.5 and 4 sq.mm up to 61 Cores

Low Voltage XLPE Cables
We are one of the prominent Low Voltage XLPE Cable manufacturers in India. Our sole objective is to provide the best XLPE Insulated Cables to suit various applications and customer requirements. Our cables provide dual advantage to the user, on one side its quality provides better performance and secondly our cables are economical in comparison. This dual advantage carved a niche for us amongst the major Electrical Consultants and users.Cross Linked Polyethene Cables (XLPE)

• Relemac Technologies Private Limited pioneered the manufacture of Low Voltage XLPE Cables
• The state of the art extrusion process is ably supported by a fail proof curing system
• Relemac XLPE Cables are designed and manufactured conforming to various National and International Specifications
• Relemac Cables are on the approved list of major Consultants and end users

Manufacturing & Dealing Range

• Aluminium and Copper Conductors
• Single Core Cables up to 1000 sqmm
• Multi Core Cables up to 630 sqmm
• Control Cables of 1.5, 2.5 and 4 sq.mm up to 61 Cores
• Single and Double Armoured General Purpose and Mining Cables
• All type of cables available with Flame Retardant (FR), Flame Retardant Low Smoke and Halogen (FR-LSH) Sheathing and Inner Sheathing (on demand)

Construction Details

Conductor

• Conductors are made from Electrolytic grade aluminium / Copper as per Class 1 & 2 of IS: 8130

InsulationXLPE cables are specially manufactured with high dielectric grade cross-linked polyethylene for insulation and are applied by the extrusion process as specified in IS: 7098 (Part-1)-1988 Table 1 Clause 4.1.

Core Identification

• The cores are identified by different colours as mentioned below:
• One-core: Red/ Natural
• Two-core: Red and Black
• Three-core: Red, Yellow, and Blue
• Three and half core: Red, Yellow, Blue, and reduced neutral core in Black.
• Four-core: Red, Yellow, Blue, and Black
• Five Core Cables: Red, Yellow, Blue, Black and Grey.
• Six Core and above: Two adjacent cores (counting & direction) in each layer Blue and Yellow, remaining cores Grey.The same sequence as mentioned above along with indelible printing of core numbers or All cores of same colour with indelible numbering on each core in contrasting colour. Other colour in agreement with the purchaser and the manufacturer with number coding

Laying UpCores are laid up as per the above colour scheme with a suitable right hand lay.

 Inner SheathLaid up cores are Provided by either wrapping or extrusion as agreed to between the supplier and the purchaser with thermoplastic material.

 Armouringrmouring is provided over the inner sheath to guard against mechanical damage. Armouring is generally of galvanized steel wires or strips. In single-core cables, used in the AC system, armouring is by non-magnetic hard drawn aluminium wires. Round steel wires are used where the diameter over the inner sheath does not exceed 13 mm, above 13 mm. flat steel strip armour is used. Round wire of different sizes can also be provided against specific requests.

 PVC JacketSpecially formulated heat resistant black PVC compound ST2 type as per IS 583 I: 1984 and is extruded to form the jacket.

We are one of the well-reckoned LAN Cable Manufacturers and Supplier in India. The assorted range of LAN Cables, Signalling Cables, Structural Cables, etc. that we provide is designed by the experienced professionals having vast industry experience. These Data Cables are cables that lead from your computer to your GPS device. These Cables tend to use the newer USB or the older serial protocol. Buyers can purchase LAN Cables and Structural Cables in a range of specifications from us. We can provide the LAN Cables and Structural Cables in bulk, as per the details specified by the buyers.

We are positioned amongst the prominent PVC Wires Manufactures in India. The PVC Cables as well as PVC Insulated Cables that we provide are designed and manufacturers by the experts. All our PVC Cables conform to the requisite norms of the industry. Furthermore, PVC Insulated Cables are manufactured with Aluminum and Copper conductors confirming to Indian Standards and to International Standards like BS, IEC, etc. Besides, our PVC Cables are approved by leading companies.

We are one of the most sought-after Submersible Cable Manufacturers. The PVC Insulated & Sheathed 3 core flat submersible cables that we deal in are ideal for usage in submersible pumps in deep wells for irrigation (Direct Burial), drinking water supply, industries, mines, fountains. Our company is the manufacturer of a wide range of Submersible Flat Cables that are designed as per ISI 694:1990. The Submersible 3 Core Flat Round Cables are amongst our best products offered to the clients. Sheathed Round Submersible Cables are made from bright electrolytic grade copper and a proper care is taken to ensure their highest flexibility and uniform resistance. All our Submersible Pump Cables are highly durable, and we provide these to our client's at the most competitive prices, which are the best in the market as compared to the prices offered by our competitors.

Relemac Technologies Pvt. Ltd. is a prominent Coaxial Cable manufacturer from India that provides high-quality Co-Axial Cables known for their durability and strength. These digital coaxial flame-resistant wires come in various types, such as RG-59, RG-6, RG-11, etc. They are designed in compliance with the industry-defined norms of quality.
The central conductor of the cable is made of solid stranded bare electrolytic grade 99.97% pure copper. It is designed to withstand high levels of electrical current without deteriorating. The secondary conductor of the cable is made of polyaluminium tape, which is applied longitudinally, overlaps, and is bonded on the foam dielectric. The aluminium tape ensures the cable is well-insulated and the signal transmitted through it is not distorted.
To provide additional protection to the cable, an outer layer is made of an aluminum alloy wire with high tensile strength. The wire is braided and applied to the aluminum tape with specified coverage. This layer ensures that the cable can withstand harsh weather conditions without deteriorating. The cable is then jacketed with a special long-lasting UV resistant PVC compound, which makes it suitable for use in outdoor environments where it will be exposed to sunlight and other environmental factors.
Relemac Cables are designed for a wide range of applications, including electronic and Cable TV operations, Internet DATA cabling, digital instrument wiring, CCTV & Audio Visual VSAT, and recorder Multiplication network or surfacing. The company can also customize the cables to meet specific customer requirements, such as the type of cable, the length of the cable, and other features required for their specific application.Digital Coaxial Cables

 

 Rubber Cables
We are counted amid the well-known Rubber Cables Manufacturer & Supplier in India. In keeping with the company's commitment to technological advancement, elastomer materials such as Polychloroprene (PCP), Chloro-Sulphoneted Polyethelene (CSP), Nitrile Rubber /PVC blends, Ethylene Propelene Rubber (EPR), Ethylene Vinyle Acetate (EVA) and Silicone have been specially compounded to meet numerous heat oil and fire resisting requirements. In the recent years, Relemac Technologies has also developed special Rubber Cables & Elastomeric Fire Survival Cables for power, control and instrumentation wiring. All our Elastomeric Rubber Cables available in standardized as well as customized specifications. Additionally, the Elastomeric Cables are reasonably priced too. .
Elastomeric compounds for insulating and sheathing of cables are formulated to meet the requirement of IS 6380, BS 6899, IEC 60502 and other international specification.

Note :

• The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance as per Class 5 of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360.
• 4 core and 5 core flat cables are available on request.

   

Relemac Technologies Pvt. Ltd. is a Domestic Cable Manufacturer providing such high-quality House Wiring Cables that consultants, architects and builders never worry about. We are one of the most recommended Electrical Building Wire Manufacturers and our House Wiring Cables and Electrical Building Wires are used by professionals who want the best both inside of India and throughout the world.
We have been in the business of Domestic Cables for more than nineteen years, and have built our reputation through innovative design features and an unflagging dedication to use the best materials and the best manufacturing processes in the production of all cables. Our Domestic Cables and house wiring products are guaranteed and far exceed the ISI certifications. Our Electrical Building Cables are tested at every step of the manufacturing process by experienced engineers, and we are known throughout the construction industry for our quality control, modern manufacturing capabilities and design and manufacturing personnel.

ConductorAll of our copper conductors are made from high conductivity copper rods. These 8 mm diameter rods are made from 99.97% pure, electrolytic grade, bright annealed bare copper with an excess of 100% conductivity. This grade of copper guarantees a low energy loss due to line irregularities and inefficiencies which can result in lower electric usage. The rod is drawn to the required wire size for the wire that is being manufactured. Annealed plain copper conductors used in flexible cables and cords conform to the requirements of table 3 Class 5 of IS:8130 -1984. Custom sizes can also be made for specific customer needs, as well as custom colors for job specific requirements.

InsulationRelemac Technologies House wires are mainly available readily in PVC insulations & also manufactured in various other insulations like, FR PVC / FRLS PVC / HR PVC / Zero Halogen & PTFE With HR PVC.

PVC InsulationThe insulation of the wire is achieved by using a Type 'A' PVC compound suitable for a maximum continuous conductor operating temperature of 70º to conform to IS:694-2010. The wire is insulated by means of an extrusion process which generates the required insulation thickness for the job, and they all conform to the requirements set forth in IS:5831-1984.
PVC forms the basis of all of the following forms of insulation, but different formulations have been designed to fit certain legal and customer requirements. If you have any questions about specific applications of any of these insulators or any of our other products please be sure to contact out customer service experts.

FR InsulationFR PVC insulation has better fire retardant properties than normal PVC. This FR PVC compound has a high oxygen and temperature index. The wires are wadded with a flame retardant (FR) PVC compound, which helps to control the spread of fire even at very high temperature. It also protects against electrical shock and short circuit.

FRLS InsulationWhenever a fire breaks-out in any building/Complex, the burning of wire emanates, the toxic, black smoke, which causes injury and subsequently becomes fatal to the human life. FRLS PVC insulation provides better fire retardant properties than normal PVC & also emits Low Smoke, in case of fire.

HR PVC InsulationDepending on where you live and how a structure is built, some wires may routinely be exposed to temperatures which would degrade wires made from the normal formulations of PVC. To counteract this, Relemac Technologies has formulated our Heat Resistant PVC insulation to specifically address situations where a heated resistant wire is needed. The HR PVC Insulation ensures stability at conductor temperatures of 85ºC and 105ºC and are designed to adhere to the standards set forth in HR85 and HR 105 PVC.

ZERO HALOGEN InsulationFor extreme uses, Relemac Technologies' Zero Halogen insulation holds the highest heat resistance, making it the best flame retardant insulation. This is critical for certain uses, including buildings which would routinely house large numbers of people or critical infrastructure. Zero Halogen insulation requires temperatures in excess of 300ºC to catch fire with a 1% Oxygen atmosphere.
Zero Halogen is critical when you must maintain control of electrical components for as long as possible if a fire should break out. Because of the high ignition properties of this insulation, the onset of smoke and an extra flame source will help control the spread and devastation of the fire, at least to a small amount.

PTFE With HR PVC InsulationPTFE with HR105 PVC is designed for high cost and sensitive installations where fire from electrical short circuits may cause damage to human life & property. PTFE can withstand, operating temperature from -650C to +2600C.

Relemac Technologies Pvt. Ltd is the name to reckon with if you are looking for high performance Telecom Telephone Cable Manufacturers in India. The wide range of Telecommunication Cables that we deal in comprises PCM cable, Telephone Cable, Information Wires, etc. We are well-known Manufacturer of Telecom Cabling & Telecommunication Cables from India and make available the cables in different types.
Annealed bare/tinned high conductivity copper. PVC/PE/Cellular PE insulated. Insulated cores twisted to form a pair. Pairs laid up in sub-units/units in concentric layers. Taped. Overall PVC sheathed. Individual and or overall shielding with Aluminium-Mylar tape/copper tape/lapping/braiding provided depending upon the requirement. Armouring provided with an extruded inner PVC/PE sheath and overall sheath of PVC/PE wherever required.

Application :For telephone switching Exchanges, Switch board & telephone wiring ( MDF, SDH, DWDM, DSLAM etc., ). Pulse code modulation systems. RS-232 Communication Systems and Digital Transmission networks.

TELECOMMUNICATION CABLE

Standard Specification :

• DOT (GWIR 06/02) / C-DOT/ VDE:0815, 0816 /IEc:189 / IS:5608
• Customer Standards like Alcatel, Siemens, Lucent, Fujitsu etc.,

Characteristics :

• Suitable for operation at voltage of 250 Volts.
• Cable suitable for conductor operating temperature 70 o C, 85 o C & 105 o C shall be provided on request.
• UL approved cables available in CMP, CMR & CMX types

Delivery Lengths :250-500-1000 meters. Other lengths upon request

Special Properties :

• Fire Retardant/Fire Retardant Low Smoke/Zero Halogen Low Smoke & Sheath material shall be supplied on request.

Networking / Lan Cables
At Relemac Cables, we are a trusted manufacturer and supplier of LAN cables, signalling cables, structural cables, and data cables in India. Our LAN cables are designed by experienced professionals and manufactured using the latest technology, ensuring that they meet the highest standards of quality and performance. We offer a range of LAN cables in various specifications, including bulk purchases to cater to the diverse needs of our customers.
In addition to LAN cables, we also provide signalling and structural cables that are designed for specific requirements. Our signalling cables are used for transmitting signals over long distances, while our structural cables are perfect for large buildings and other structures.
Our data cables are ideal for customers who require a connection between their computer and GPS device. These cables are available in the newer USB or the older serial protocol, depending on your needs. All our cables are tested and approved to provide a stable and reliable connection.

Relemac Technologies Private Limited is a well-known supplier and manufacturer of high-quality Control Cables in India. Our range of Control Cables is specifically designed for carrying signals of low power strength and can operate effectively under severe temperature conditions. These cables are widely used in industrial applications, electrical distribution systems such as sub-stations, generating stations, indoor and outdoor projects, heaters, boilers, and can also be exposed to oil, chemicals, and solvents.
We offer a wide range of Control Cables, including Unarmoured Cables and Flexible Control Cables, which are customizable as per the specifications provided by our clients. Our team of experts ensures that every cable that we manufacture meets the international quality standards and is tested for durability and efficiency.
We take pride in being one of the leading Control Cables Suppliers in India, providing customized solutions to meet the unique needs of our clients. With our commitment to excellence, we have earned the trust and loyalty of our customers, and we strive to continue providing them with the best products and services.

L.V. PVC Insulated Control Cables Up to & Including 1.1 KV.

• VOLTAGE :- These cables can be used on AC Voltage up to & including 1100 V or DC Up to & including 1500 V.
• SIZE:- 1.5 Sq. mm. & 2.5 Sq. mm. up to 61 Cores in Control Cable.
• CONDUCTOR :- Annealed Bare /Tinned Electrolytic Copper / Aluminum Conductor conforming to IS:8130:1984.
• INSULATION :- Conductor are insulated with PVC Compound as per IS:5831:1984.

COLOR OF CORES :

• At Relemac Technologies, we colour our cores per IS:1554 (Pt-I): 1988. The colour scheme we use is:
• Cores - Red and Black
• Cores - Red, Blue and Yellow
• 3 ½ and 4 Core - Red, Blue, Yellow, and Black. (Note: there is Reduced Neutral Core for 3 ½ Core Control Cables)

In the event a cable should need to exceed five cores, we use the following:Two adjacent (counting and direction cores) in each layer will be colour Yellow, Blue, and remaining cores will be colour Gray. Cores can also be identified by numbers that are clearly printed on cores of the same colour. This makes it much easier to identify various cores that may be bundled.

LAYING Of CORES :- Cores are laid up with a suitable lay. The Final layer direction shall be kept right hand lay.

INNER SHEATH :- The Inner Sheath is applied over laid up of cores by extrusion/wrapping of thermoplastic material.The Insulation, Inner Sheath can be HR PVC, FRLS PVC or FRHF Compound depending upon their application.

ARMOURING :- We apply our high-quality armoring over the inner sheath. This armoring may consist of either wires of galvanized round steel or galvanized steel trips (flat) all of which will conform to IS:3975.

Please Note: We provide round wire armoring when the calculated diameter (under the armor) is 13.0 mm. When the calculated diameter is more than this, we use either steel strip or round wire, whichever best suits the application for the control cable.   

OUTER SHEATH :- A final covering of PVC Compound, conforming to IS:5831:84, is applied over Armoring in case of Armored Cable or over Inner Sheath in case of Unarmored Cable, called as "Outer Sheath".
The Insulation, outer sheath can be HR PVC, FRLS PVC or FRHF Compound depending upon their application.

CURRENT RATING :- e.g. Current Carrying Capacity of these cables are as per IS:3961Pt-II) : 1967.

STANDARD SPECIFICATIONS :- IS 1554:1988 (PART -1), BS:6346:1989, IEC 227-I, III

QUALITY ASSURANCE :- At Relemac Technologies Pvt. Ltd., we understand how important your cables are to your operations. We understand that you deserve the very best when it comes to quality products and superior customer service. Because we understand these principles, we make every effort possible to develop and implement only the finest Power Flexible Armoured Control Cables available on the market today. To ensure that all Relemac Flexible Power control cables (as well as our other cables) meet the highest standards in quality, we subject them to a rigorous series of test in our own state-of-the-art lab. In addition, each of our control cables is checked and inspected as it is being produced. This allows us to catch problems before they make it to our valued customers.

TYPICAL APPLICATION :- The control cables that we provide to our customers are commonly used in a variety of industrial power or control circuits. These are used for conveying controlled electrical signals to various devices. Our high-quality control cables are suitable for installation and use in cable trays, conduits, cable ducts, and can also be used in underground buries and raceways. They are also suitable for outdoor locations such as power and switching stations and relays, industrial plants, local distribution systems, construction, manufacturing, commercial buildings, steel plants, various types of refineries, cement plants, chemical plants power plants, and other similar locations. They can also be used for signalling network of railways, subways, and the like.

Call or contact us today to discuss your specific , Flexible Multicore Power Control cables needs. We are here to help.

Technical Details

Istrumentation CablesAn instrumentation cable is a type of cable used to transmit electrical signals between devices in various control and measurement applications, such as in process control systems, power generation, and communication systems. These cables are designed to be highly resistant to electromagnetic interference and provide stable and reliable transmission of signals over long distances. Instrumentation cables typically have multiple insulated conductors with shielding and are available in various configurations, including screened and unscreened, armored and unarmored, and multi-core cables. They are widely used in industrial applications to connect various sensors, actuators, and control systems for accurate and reliable data acquisition and transmission.

CONDUCTORAnnealed Bare/ uniform coated with Tinned/Silver Platted, High Conductivity, and Electrolytic Grade Solid/Stranded/Flexible Conductor. (Generally manufactured with conductor sizes 0.25/0.5/0.75/1.0/1.5/2.5/4.0 sq. mm, conforming to BS EN 50228, BS: 5308 - (I & II), IEC-189 - (I & II), VDE 0815.

DIELECTRIC
Conductor is insulated with 70/85/105oC. Grade General Purpose/HR PVC Compound/Solid/Cellular Polyethylene PP/PE, Halogen Free FRLS Polymeric Compounds like LSZH or any other dielectric material as per customers specification. The choice of insulation material to be used for any application is Dependent on :-

• Conductor temperature
•  Electrical characteristics required
• Compatibility

These are the most common types of extruded material used in the manufacture of Instrumentation cables.

COLOUR OF DIELECTRIC:-Cores are identified with a different type of color scheme as per requirement as below:-

• BS EN 50228, BS: 5308 - I & II,
•  As Per IEC, ITD or number Printing.
•  As Per Customers Scheme.

Core/Pair Identification :-
Multi-Pair Cables :The cores within a pair are identified by one of the following methods :

• By printing a reference code on one insulated conductor, or both of them, that indicates the number of that single pair.
• By a numbered non - hygroscopic tape applied over the pair.
• By using different colour combinations to uniquely identify the pair.

PAIR/TRIAD/QUAD :-In cables which make up a pair, triad or quad core wires are uniformly twisted together. Maximum lay length determined by customer needs and minimum crosstalk requirements is up to 80mm .

INDIVIDUAL SHIELDING :-If required, Individual Shielding may be of Poly Aluminum [Thin Layer of Aluminum Foil bonded to Polyester Film] Tape with Annealed Tinned Copper Drain Wire. It prevents the shorting of adjacent shield and minimizes the cross talk and ground loops. A Tinned Copper drain Wire is installed to provide continuous contact with the shield and allow for connection to ground. Tinning the drain wire reduces galvanic corrosion between drain and shield.

LAYING OF PAIRS/TRIAD/QUAD.:-Pairs/Triads/Quads are laid up with suitable lay. The outer most layers are right hand lay and successive layers are laid up with opposite lay. Then, a Melinex Tape is provided to bind up laid up Pair/Triad/Quad.

OVERALL SHIELDING :-Overall shielded cable constructions are recommended for use in Instrumentation computer and control application where signals are transmitted in excess of 100 Mili volts except in areas where high voltage and current sources create excessive noise interference. If required, Overall l Shielding may be of Annealed Tinned Copper Braiding/Poly Aluminum [Thin Layer of Aluminum Foil bonded to Polyester Film] Tape with Annealed Tinned Copper Drain Wire. Braiding ATC Shield has high tensile Strength and provides better coverage in flexing application. They are easier to terminate. This provides effective shielding; cross talk and noise are kept to an absolute minimum.

INNER SHEATH :-The laid up pair/triad/quad after shielding are provided with an inner sheath, which may be either Extruded Inner Sheath or wrap with PVC Tape.

ARMOURING :-It is applied over inner Sheath. It may consist of galvanized Round Steel wires or galvanized Flat Steel Strips. Steel wire armoured cables are suitable for direct burial. One or more copper wires can be incorporated in the armour to increase the conductivity of the Armour where it is being used as an earth return.
OUTER SHEATH :-It is applied over Armouring in case of Armoured Wire or over Inner Sheath in case of Unarmoured Cable. The Color of Sheath is Black, Grey or as per customer's choice.The cable jacket is resistant to sunlight, moisture and vapour penetration. The Sheath material may be General Purpose PVC, FR / HR / FRLS PVC / Low Smoke Zero Halogen Compound as per requirement of the specification.The choice of sheathing materials to be used for any application is dependent on :

• Temperature
• Flexibility
• Electrical characteristics
• Smoke and acid gas emission limitations
• Water resistance
• Exposure to UV

RIP CORD :-To simplify jacket removal, high tensile strength nylon Rip Cord is provided over laid up of pairs/triads/quads below the outer sheath in case of Unarmoured cable or below the Inner Sheath in case of armoured Cable.

QUALITY ASSURANCE :-Relemac Technologies has designed and implemented new generation technologies into our Signal Instrumentation Cables and wires ; we have set the standards for quality in shielded cables, and will work with you for any specific products you might need that we do not already manufacture.All our cables are crafted with the best possible materials and go through stringent quality assurance procedures - Relemac Technologies have built the best cables in the industry since our inception in 1993. It is our goal to build the best shielding into the best cables, wires and cabling systems that we can.

TYPICAL APPLICATION :-No matter what your industry; oil and coal to wind power, farming industries to aerospace, if you use cables we can do what you need. Below are just some of the areas in which we specialize:

• Connection of Instruments
• Process Control Systems
• Interconnection of switching system equipment
• Plant Automation
• Computer Networking
• Digital Control/Measuring Data Communication Systems

Call us today to discuss your specific cable needs.Relemac Technologies - Exporters, Manufacturers & Suppliers of Shielded Screened Instrumentation Cable From India Products

InFire Survival / Resistant Cables
In the event of a fire, the biggest obstacles to safe evacuation are smoke, heat, and toxic fumes. To mitigate these hazards, it is crucial to use fire-resistant and non-halogenated cables. Relemac has added a special range of Fire Survival & Fire Resistant cables to its product portfolio. Our Fire Survival Cables are designed to remain operational for a minimum duration during a fire, even when exposed to water spray and mechanical shock. Our Fire Resistant Cables are rigorously tested in NABL accredited labs like ERDA Baroda to ensure the highest quality products. These cables are vital for ensuring the safety of people and property, particularly in areas prone to fire hazards. As one of the leading Fire Survival Cables Suppliers, Relemac provides a comprehensive range of high-quality fire-resistant cables that meet various industry standards and regulatory requirements.
Fire Survival & Fire Resistant cables

Conductor :Electrolytic Grade Copper Bare / Tinned, Solid / Stranded / Annealed Flexible Conductors conforming to IS:8130:1984 or other international standard.

Fire Barrier :Conductor is insulated with Mica Glass Tape that is Fire Resisting Barrier.Mica Tape survives temperature up to 1000C. It is Low smoke and non-toxic, chemically neutral and Zero Halogen gases free.

Core IdentificationRelemac Fire Resistant cable may be single-core or multi-core constructions.

Primary Insulation :The Insulated material may be Heat Resistant PVC / XLPE / EPR / EVA / Silicon Rubber or any other dielectric material as per customers specification.

Screening :Individual & Overall Shielding may be of Annealed Tinned Copper Braiding/Poly Aluminum [Thin Layer of Aluminum Foil bonded to Polyester Film] Tape with Annealed Tinned Copper Drain Wire. Braiding ATC Shield has high tensile Strength and provides better coverage in flexing application. It's also done by copper Tape or nickel copper as per specifications.

Inner Sheath :The Inner Sheath is applied over laid up of cores by extrusion / wrapping of thermoplastic material. The Insulation, Inner Sheath can be Normal Pvc /FR PVC / FRLS PVC / ZHFR / LSF Compound depending upon their application or specfication.

Armour:Armour is applied over inner Sheath. It may consist of galvanized Round Steel wires or galvanized Flat Steel Strips conforming to IS:3975. Steel wire armoured cables are suitable for direct burial. One or more copper wires can be incorporated in the armour to increase the conductivity of the Armour where it is being used as an earth return. Armour can also by steel tape / double helical steel tape or aluminum wire if client's requirement. Round Wire armoring is provided , where the calculated diameter under Armour is 13.0 m.m. Above this, armoring is either round wire / steel strip as per client's requirement.

Outer Sheath :A final covering of PVC Compound is applied over Armouring in case of Armoured Cable or over Inner Sheath in case of Unarmoured Cable. The Color of Sheath is Black, Grey or as per customer's choice.The Outer Sheath material may be Flame Retardant LSZH /FR PVC / FRLS PVC as per requirement of the specification.

Standard Specifications :

• Fire resistant - IEC 60331; BS 6387; BS 8491; BS 8434/2
• BS 6387 - CAT A, B, C, W, Z
• BS 7846 - CAT F1, F2, F3
• Flame retardant - IEC 60332- 1 & 3
• Smoke emission - ASTM D 2843
• Acid gas emission - IEC 60754
• Oxygen index - ASTM D 2863 & other customized & International Standard

Characteristics :

• Will withstand Flame temperature of 750 degree centigrade up to 3 hours without electrical breakdown at rated voltage.
• During fire condition small quantity of toxic gases mainly, CO, CO2 are inevitably emitted. Fire Survival Cables are designed to limit these toxic gases within safety level.
• Corrosive Gases react with moisture to produce active acids which corrode metals causing extensive long term damage. Often these gases spread throughout the building through the ventilation system or within the entire installation. This is particularly damaging to electronic equipments and even to the exposed steel structures or even the concrete enclosed steel structures.
• Does not propagate flame.

Typical Application :
Relemac Fire Resistant cables also known as CIRCUIT INTEGRITY CABLES have been developed to maintain circuit integrity in a fire and to ensure the maximum safe evacuation of personnel with no detrimental effects like toxic gases or smoke.These fire retardant cables Specially designed for to maintain Long-term circuit integrity during and after a fire like public address and emergency voice communication systems , fire extinguishing systems, sprinklers pumps, control panels, exit lights in high-rise building control and instrumentation services in industrial, commercial and residential complexes, hospitals, airports, thermal power plants, metro rail projects, rail terminals, malls and crowdy areas etc. data and voice transmission, CCTV, security, smoke detection and evacuation monitoring applications , interconnection of distribution boxes and end devices, where continued functionality is required during a fire situation , in High-temperature installation conditions.

Relemac is leading Fire Survival Resistant Cables manufacturers & suppliers in India at the best prices. Contact us Today

We are one of the most sought-after Submersible Cable Manufacturers. The PVC Insulated & Sheathed 3 core flat submersible cables that we deal in are ideal for usage in submersible pumps in deep wells for irrigation (Direct Burial), drinking water supply, industries, mines, fountains. Our company is the manufacturer of a wide range of Submersible Flat Cables that are designed as per ISI 694:2010. The Submersible 3 Core Flat / Round Cables are amongst our best products offered to the clients. Sheathed Round Submersible Cables are made from bright electrolytic grade copper and a proper care is taken to ensure their highest flexibility and uniform resistance. All our Submersible Pump Cables are highly durable, and we provide these to our client's at the most competitive prices, which are the best in the market as compared to the prices offered by our competitors.

Cable Design: Relemac 3 Core Flat /Round Cables are manufactured keeping in mind the severe and difficult conditions in which they are required to perform. The area of installation is physically restrictive, and the environment is very hostile. Relemac is designed and manufactured keeping in mind these factors to achieve the highest possible degree of reliability.These are used to connect submersible pump motor with supply lines, The slot available in the tube well being narrow the shape of the cables has to be suited for such an application. Certain striking features of our Flat Submersible Pump cables include excellent resistance to water, moisture, abrasion, grease, oil, long flex life, excellent mechanical & electrical properties.

650/1100 VOLTS   RELEMAC 3CORE FLAT CABLES FOR SUBMERSIBLE PUMPS

Note :
The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance as per Class 5 of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360

Applications: - Irrigation, Drinking Water-Supply Industries, Deep Well, Fire Fighting, Sea Water Handling, Sewage Treatment Plants, Offshore Drilling Rigs, Mine Dewatering & More.4 core and 5 core flat cables are available on request.

 

 

Thermocouple Cables
Thermocouple Cables are the same as Instrumentation Cables. They both are used for process temperature measurement. The manufacturing process of these cables is similar to Relemac's paired instrumentation cable with the difference being in the conductor material. Thermocouple Cables are used in a wide variety of processes to sense temperature. Thermocouple Cables are used to connect control surfaces to the pyrometers, enabling accurate temperature indication and control. The Thermocouple Cables can be purchased in bulk from us. We are counted amid the trusted Thermocouple Cable Suppliers in India.
Thermocouples and pyrometers are electrically conducted by the thermocouple extension/compensating cables. It is essential that the cabling uses the same conductive material as the thermocouple itself. This is to ensure similar thermo-electric (e.m.f) properties as that of the thermocouple used for sensing the temperature. If there is not a match in thermo-electric properties between the cable and the thermocoupling accurate temperature measurement will not be possible.That is why Relemac puts such stringent quality control measures into their design and manufacturing processes. Our thermocouple cables are manufactured using the following standards:- IS: 8784, ANSI-MC 96. 1, B.S., IEC, JIS, ENI, DIN .Thermocouple cables can also be manufactured according to customer specifications for custom applications if none of our stock cable meets the desired criteria.
Different thermocouple types, for the reasons above, require different types of alloy wire combinations. Some of the most popular thermocouple wire and cable types are listed below, but custom cables can be configured to fit the customer's exact needs.

• Type E (Chromel/Constantan)
• Type J (Iron/Constantan)
• Type K (Chromel/Alumel)
• Type T (Copper/Constantan)

Thermocouple extension wire is used to extend the signal from a probe to the required instrumentation, such as controllers or recording devices. Multi pair thermocouple extension cables are preferred for these applications because their accuracy, stability in transmission integrity and the high build quality of thermocouple cables. Extension wires are designated by an 'X' aft the ANSI thermocouple type, such as those listed below:

• BX
• EX
• JX
• KX
• SX
• TX

Connecting cables that allow communication between thermocouples and temperature sensors or other processing equipment are divided into two types of cable, compensating cables and extension cables. These can have a solid or stranded conductor; this will depend on the exact application and the required conductor material and the thermo-electric properties of the thermocouple that is being attached to the processing instruments. Extension cables are used for these critical conditions, and the conductors must be made of the same material as the thermocouple. This is to ensure that extension cables are operating within the same accuracy limits as the connected thermocouple. Extension cables are marked with an X behind the identification letter for the thermocouple, so a type K thermocouple would require a thermocouple extension wire marked 'KX', indicating a conductor material of (NiCr-Ni).

Compensating cables achieve similar thermo-electric properties through other means than matching the conductive material to the thermocouple exactly. Using conductors made of the proper combination of materials allows compensating cables to match the thermo-electric properties as long as the temperature range stays within a limited set of parameters. This type of cable can be less expensive than the thermocouple extension cables, which must use the same material as the thermocouple for its conductor material.
Compensating cables are marked with the letter 'C' behind the thermocouple type; therefore a 'K' thermocouple would be marked 'KC'. Remember that compensating cables are only accurate to system parameters within the specified temperature range.
The insulation of conductors and well as sheaths can be manufactured from a variety of materials, depending upon your exact specifications. Relemac cables, despite being one of the largest cable manufacturers on earth can seamlessly match your needs to a specially designed cable that will fit your specifications exactly.

The following criteria must be taken into consideration when selecting the appropriate material: chemical and mechanical resistance against the ambient conditions, temperature range, insulation resistance, flexibility, outside diameter, screening etc.
Apart from that there is a great number of cable types available as compensating cables or extension cables as well as those with more than two inner conductors.
In most applications, thermocouple cables are connected to other processing instruments via connecting cables, which are then further subdivided into compensating cables and extension cables. The compensating and extension cables can also have several different configurations, such as stranded or solid conductors and different types of insulating and sheathing materials. This will depend upon your application.
Chemical and mechanical resistance against the ambient conditions

• Temperature range
• Insulation resistance
• Flexibility
• Outside diameter
• Screening

Application:

• Carbon composite curing for aircraft, aerospace and others
• Autoclaves, furnaces and ovens for use in countless applications
• Heat treating and annealing in the production metals and metal parts of all types
• Precise temperature measurement in pharmaceuticals, chemicals and petrochemicals
• Cryogenics, HVAC, automotive, food processing plants, appliances, sensors.

 

Aerial Bunched Cables
LT Aerial Bunch Cable (ABC) is a type of overhead power cable that is used for distributing power from low voltage distribution lines to individual customers. These cables are made up of multiple insulated conductors twisted together to form a bundle, which is then covered with a weather-resistant outer sheath.
The LT Aerial Bunch Cable is a cost-effective and efficient alternative to traditional overhead power distribution systems. It reduces the cost of installing and maintaining power distribution lines as it requires less installation time, fewer poles, and less labor. Additionally, ABC can withstand harsh weather conditions and provide uninterrupted power supply, making it an ideal choice for both rural and urban areas.
At Relemac Technologies Private Limited, we manufacture LT Aerial Bunch Cables with high-quality materials to ensure optimum performance and reliability. Our cables are designed and tested to withstand extreme weather conditions, voltage fluctuations, and environmental factors. We offer a wide range of LT Aerial Bunch Cables in various sizes and specifications to meet the diverse requirements of our customers.

ConductorPhase of lighting conductor : Hard drawn Aluminium H2 or H4 grade as per IS : 8130. Messsenger Conductor : Aluminum Silica & Magnesium Alloy used as per IS:398

InsulationRelemac Technologies Aerial Bunched Cables are mainly available in XLPE applied by extrusion process.

Color InsulationRelemac Technologies Aerial Bunched Cables are mainly available in carban black. Because the cable remains exposed to sunlight and environment.

FR PVC InsulationFR PVC Sheath is preferred by many customers over the XLPE Insulation in case the cables are to be laid in high population density areas. The sheath retards the propagation of flame in case of fire and also restricts the fire to a big extent. The FR PVC Sheath generates lesser smoke and keeps the visibility proper.

Construction

• 3 Aluminium conductor, insulated with XLPE Insulation.
• 1 Aluminium conductor with XLPE Insulation (optional).
• One messenger Al-Alloy Conductor(Base or Insulated).
• Can manufacture as per customers requirement meeting the National/ International specifications.

We are one of the prominent XLPE Cables Manufacturers in India. Our sole Objective is to provide the best XLPE Cable, Cross Linked Polyethene Cables, Insulated Armoured Power Cables, XLPE SWA PVC Cables, Underground High Voltage Cable, Industrial XLPE unarmored Cables, Electrical Specification Wires, etc. to the buyers. What's more, all our Cables are economically priced too. As a result, we have garnered repute amid the prominent XLPE Cables Suppliers in India.

We are offering coaxial ptfe cables. High frequency transmission of signals in computer complexes, industrial electronics & maintenance is being done with the help of co-axial cables.
because of its wide electrical, mechanical and thermal properties, co-axial cables are the solution of most diverse application problems especially in the sector of high frequency technology. The co-axial cable type rg were originally developed for military applications. They meet the requirements of american military regulation mil-c-17, because of their internationally acclaimed constant high quality, they are today employed through out the whole field of h.f. Technology.

PTFE Sleeving is available as per the requirements of Indian Defense Standard JSS 54802 (LCSO approved).

The Sleeves are made by tape wrapping and sintering process with colours Black, Brown, Red, Orange, Yellow, Green, Blue, Violet, Grey, White, Pink, Natural & several colour combinations of above.

• PTFE Electrical Sleevings can withstand,
• Operating temperature from -650C to +2600C.
• Resistant to flame, hydraulic fluids, chemicals, aircraft & rocket fuel, even at elevated temperatures.

High frequency transmission of signals in computer complexes, industrial electronics & maintenance is being done with the help of Co-axial cables.
Because of its wide electrical, Mechanical and thermal properties, Co-axial cables are the solution of most diverse application problems especially in the sector of high frequency technology. The Co-axial cable type RG were originally developed for Military applications. They meet the requirements of American Military regulation MIL-C-17, because of their internationally acclaimed constant high quality, they are today employed through out the whole field of H.F. Technology.

Optic Fibre Cable (Single Sheath) - Uni-Tube Armoured(2F upto 48F)

• One Central Poly Butylene Terephthalate(PBT) loose tube.
• Optic Fibres are housed in loose tube.
• Thixotropic jelly injected in loose tube with Fibre.
• WST is wrapped with the loose tube to make cable water-proof.
• Loose tube is covered with a corrugated SS tape / ECCS tape.
• FRP rods or steel wires embedded within the HDPE jacket.
• Anti-termite HDPE jacket extruded over corrugated SS tape.

Applications

• High Speed Voice, video and data transmission.
• Local Area Network
• Local Haul Network
• Fibre Channel (CATV, Multimedia, etc)

 

These cables are designed to work with high current loads at high temperature environment conditions, such as wiring of furnace heaters, ovens and Industrial wiring under harsh working conditions.
Conductors are made of fine multi-strand Bare/Silver Plated copper strands, PTFE insulated for 600 V / 1000 V working voltage grade, having suitable insulation thickness, which can bear the mechanical load of heavy conductor, overall fiber glass braided & silicone varnished to provide surface protection to inner dielectric for extra mechanical stability. It can be further braid armored with stainless steel wire or tin plated copper wire.
RJ Wires & Cables manufacture both Single & Multi-core power cables.
Basic Cores are insulated with PTFE for 600 V working grade laid up and PTFE Jacketed overall fiber glass braided with silicone varnish or stainless steel braided for mechanical protection, However combination of both FG and SS can also be given.

Relemac has added a special range of Fire Survival & Fire Resistant cables to its product range. The Fire Survival Cables that we provide are designed to continue to operate for a defined minimum period of time in case of fire including water spray & mechanical shock. The range of our Fire Resistant Cables is tested in NABL accredited labs Like ERDA Baroda, which is considered as the highest degree of recognition for being a competent laboratory in India, thus ensuring products of high quality. By bringing forth what is par excellence, we have been able to establish our name amongst the preeminent Fire Survival Cables Suppliers.

By keeping records of the clients' requirements, we have developed a system that offers several options for transferring money from one end to another. Packaging of products is what we equally focus on. Our industry experts follow all the quality parameters while wrapping the products, we only use exceptional packaging material.

Annealed baretinned high conductivity copper. PVCPECellular PE insulated. Insulated cores twisted to form a pair. Pairs laid up in sub-unitsunits in concentric layers. Taped. Overall PVC sheathed. Individual and or overall shielding with Aluminium-Mylar tapecopper tapelappingbraiding provided depending upon the requirement. Armouring provided with an extruded inner PVCPE sheath and overall sheath of PVCPE wherever required.For telephone switching Exchanges, Switch board & telephone wiring ( MDF, SDH, DWDM, DSLAM etc., ). Pulse code modulation systems. RS-232 Communication Systems and Digital Transmission networks.

Our Automotive Cables are manufactured from bright annealed 99.97% pure bare copper conductors, which offer low conductor resistance. Automotive cables, automotive battery cables and battery cables, offered by us, are insulated with a special grade PVC compound formulated and manufactured in-house which is impervious to water, oil, grease, acids etc. Our Automotive Cables are also used in other applications where batteries are used e.g. telecommunication, power, computers, etc. where the D.C. voltage does not exceeds 100 Volts. Automotive Cables, offered by us, are long-lasting and ensure proper distribution of power in the vehicle.

 

RELEMAC Welding Cables Double Insulated, Extra Flexible, Orange and Black Jacket

FEATURES

• Based on CENELEC HD 22-6 31, VDE 0282 , IEC 245-6, IS 473, BS 638-4.
• Outstanding toughness & durability.
• High resistance to cuts , tears & abrasion.
• Resistance to oil , solvents and chemicals.
• Excellent ozone and weather resistant.

 

APPLICATIONS Welding:Designed for the secondary (high current) connection to automatic or hand â held metal arc welding electrodes. It is suitable for flexible use under rugged conditions, on assembly lines and converyor systems, in machine tool and automatically operated line and spot welding machines. POWEREarthing/return leads, power feeds to electrolytic plating process, Busbar connection, transformers, generators, aircraft servicing equipments etc. CONSTRUCTION Conductor: High conductivity, bare annealed copper flexible conductor. Sheath: Double sheathed with specially developed thermoplastic Elastomer (TPR/TPE), outer layer is orange coloured. CURRENT RATING The maximum current ratings of flexible welding cables for different duly cycles are based on an ambient air temperature of 25 C and a maximum conductor temperature of 90 C. The percentage duly cycles for various processes and applications are as follows:

Relemac flat traveling Multicore Cables are available up to 24 core in different sizes viz 1mm2, 1.5 mm2 that are the best suited traveling cables for lifts, cable trolleys hoists, cranes escalators etc. The Multicore Cables are manufactured using a special type of compound, which is blend of PVC and Synthetic Rubber. This special compound enables the cable to meet all kind of requirement as per UN Standards and ensures trouble free operations under most rugged conditions. The flat cables are weatherproof cables with additional properties of U.V. protection. The Multicore Cables are smoothly working from -30^oC to +50^oC atmospheric temperature.These Multicore Cables are also known as, Flat Cables, Elevator Cables, Flat Elevator Cables, Lift Cables, Flat Lift Cables, and Traveling Cables.

Exporters a wide variety of multicore cables, for use in instrumentation of power projects, chemical & fertilizers, steel plants & various other type of Engineering industries.
The multicore cables are availale in unshielded twisted cores and PTFE Jacketed and Shielded twisted cores/ twisted pairs and overall PTFE jacketed cables.
Shield is provided to prevent electrostatic interference, it keeps external electrical disturbances away for affecting the signal and eliminates the unwanted transfer of signal between circuits of same cable such as cross talk.
For short distances having low speed digital data transmission unshielded cables, twisted multicore or multi-pair can be used.
These multicore cables are the connecting link between the central instrumentation and various transducers.

Silicon rubber insulated cables
are used in electric utilities such as the generation and transmission of electricity. Long service life under normal environment in Nuclear and conventionally powered generating stations plus safety considerations are the significant factors of these electric appliances. When exposed to fire, Silicon offers circuit integrity, low smoke evolution, and freedom from halogen acids.(For e.g. High Furnaces Generator, Electrical Furnaces, Cokd Ovens, Driers, Bakeries & Blast Furnaces).

Applications:

• Steel Mills, EOT Cranes, Airport Lighting, Ships, Nuclear & Thermal Power Stations, Wind Power Mills, Electrical Machines, Textile Machines, Construction Equipments, Turbines.

Welding Cables

• RELEMAC Welding Cables Double Insulated, Extra Flexible, Orange and Black Jacket

FEATURES:

• Based on CENELEC HD 22-6 31, VDE 0282 , IEC 245-6, IS 473, BS 638-4.
• Outstanding toughness & durability.
• High resistance to cuts , tears & abrasion.
• Resistance to oil , solvents and chemicals.
• Excellent ozone and weather resistant.

APPLICATIONS:

• Welding: Designed for the secondary (high current) connection with automatic or hand - held metal arc welding electrodes. It is suitable for flexible use under rugged conditions, on assembly lines and converyor systems, in machine tool and automatically operated line and spot welding machines.

Power:

• Earthing/return leads, power feeds to electrolytic plating process, Busbar connection, transformers, generators, aircraft servicing equipments etc.

CONSTRUCTION:Conductor: High conductivity, bare annealed copper flexible conductor.Sheath: Double sheathed with specially developed thermoplastic Elastomer (TPR/TPE), outer layer is orange coloured.

CURRENT RATING:

• The maximum current ratings of flexible welding cables for different duly cycles are based on an ambient air temperature of 25 C and a maximum conductor temperature of 90 C. The percentage duly cycles for various processes and applications are as follows:
• Automobile Welding :up to 100%
• Semi-automatic welding :30% to 85%
• Manual Welding :0% to 60%
• Very intermittent or Occasional Welding :up to 20%

VOLTAGE DROP:When total cable lengths in excess of 15 meters, are involved , it may be necessary to use cables of larger cross section to ensure that the voltage drop is not excessive and welding currents are maintained at adequate levels.