Ravi Industries

Vikhroli, Mumbai, Maharashtra

• Rotary Bottle Washing Machine
• Rotary Bottle Drying OVEN
• Automatic Bottle Filling Machine
• Automatic ROPP Cap Sealing / Automatic Aluminum Cap Sealing Machine
• Inspection table
• Automatic Gumming & Labeling Machine
• Canvas Conveyor Belts
• Slat Conveyor Belts

• Ointment Manufacturing Vessel
• Wax Phase Vessel
• Water Phase Vessel
• Storage Vessel
• Vacuum Pump
• Control Panel
• Product Piping
• Working Platform
• Material Transfer Pump to Transfer material from manufacturing Vessel to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. ( 02 nos.)
• This system consist of a closed circuit manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine.
• The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetory Mixer, by vacuum through conical filter.
• The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine.
• The entire Plant can be operated by centralised operating panel by one operator.
• The plant is equipped with an fully automatic electrical control panel with digital controllers & systems.
• This plant conforms to cGMP standards (Paint Free Construction).
• The Plant is designed to be operated only by one operator and one helper.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are cGMP (paint free construction)
• Fully automated PLC based conrol system of complete manufacturing facility.
• Control Pannel is provided with MIMIC display, which visually show all operations of the plant.
• The gaskets used are of silicon (food grade).
• All contact parts are of SS316 & finished to class 4B (Mirror) finish and are crevice free.
• The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer requirment ).
• All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
• All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.
• The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
• All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
• All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

1. Sugar Syrup Vessel
2. Online Sugar Syrup Prefilter
3. Manufacturing Vessel
4. Filtration unit (Sparkler type Filter Press)
5. Inline Homogeniser (Micronizer)
6. Storage Vessel
7. Control Panel
8. Product Piping
9. Working Platform

Capacity Available : 500Ltrs. - 15000Ltrs.

• This system consist of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.
• The Sugar and Water, are load with vacuum system or by mechnical system or manually.
• The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ) . The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.
• The product during emulsion formation is recirculated through In-Line Homoginizer or Liquid Transfer Pump. ( Optional Facility )
• The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remain fixed ( In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
• The entire Plant can be operated by centralised operating panel by one operator .
• The plant is equipped with an fully automatic electrical control panel with digital controllers & systems.
• Minimum two batches per shift of the same product can be assured in this plant.
• This plant conforms to CGMP standards (Paint Free Construction).

• Container is skewed by 30 in the horizontal plane before it is being raised for blending. Horizontal skew axis is 10. This dual blending axis results in gyratory motion for proper blending.
• Use of square or rectangular container ensures material going from one side to another as it is rotated ensuring perfect blending.
• Bins designed as per EURO standards and are madeas per latest cGMP standards.
• In built lifting arrangement for containers.
• Capacity available 100 lits to 1000 lits

• Well designed to facilitate through mixing & Ease in Cleaning.
• Safety Plastic Dust cover provided with inter locking system, safety device in a way such that on opening of the cover the machine stop functioning.
• Tilting device is provided for ease in unloading by means of Handle wheel.
• Specially designed self-adjusting sealing arrangement to ensure no black particles enter into the mixing drum.

• Ointment Manufacturing Vessel
• Wax Phase Vessel
• Water Phase Vessel
• Storage Vessel
• Vacuum Pump
• Control Panel
• Product Piping
• Working Platform
• Material Transfer Pump to Transfer material from manufacturing Vessel to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. ( 02 nos.)
• This system consist of a closed circuit manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine.
• The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetory Mixer, by vacuum through conical filter.
• The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.

• The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine. The entire Plant can be operated by centralised operating panel by one operator. The plant is equipped with an fully automatic electrical control panel with digital controllers & systems. This plant conforms to cGMP standards (Paint Free Construction). The Plant is designed to be operated only by one operator and one helper. All material transfers are done by vacuum or by transfer pumps. All the vessels are cGMP (paint free construction) Fully automated PLC based conrol system of complete manufacturing facility. Control Pannel is provided with MIMIC display, which visually show all operations of the plant. The gaskets used are of silicon (food grade). All contact parts are of SS316 & finished to class 4B (Mirror) finish and are crevice free. The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer requirment ). All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized. All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints. The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment. All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters. All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

• Model available from 25 ltrs. to 1000 ltrs. Capacity.
• Can be used in the fields of Pharmaceuticals / Bulk Drugs and processing of special food stuffs.
• Short batch time & reduced cleaning time.
• The seal housing and drive may be flushed with cleaning water, which is then drain away from the machine through built in drain fubes.
• Enclosed moving parts. Maximum care has been taken to ensure machine safety.
• Air purge sealing for main shaft and granulator shaft.
• Auto/Manual Controls.
• System control ranges from simple manual push button control to full programmable logic controller (PLC)based automation.
• GMP/Flameproof/S.S.316 construction on demand.
• Discharge provided on either side to suit Client's requirement.
• Steam Jacketed drying also available on request to meet specific process requirements.
• Binder solution adding & cleaning in place (CIP) in built.
• Variable speed drive for main and chopper impeller.
• Impeller lifting device & Powered main lid opening.

• Model - 12, 24, 36, 42, 48, 60, 72 inch Dia.
• The gear box, motor & hot air blower are enclosed in a SS, in case of GMP models.
• Mounted on dynamounts to avoid foundations.
• Heaters interlocked with the blower fan.
• Spray system with pressure tank and spray gun. (Mini Cota)
• Peristaltic pump for metered dozing.
• Exhaust blower as optional.

• Capacity: 100liters to 10, 000liters
• Chopper blades - 2nos, moving - cutting speed.
• Liquid spraying nozzles with dozing blanketing.
• Pneumatically operated bottom value.
• Provided on load cells to weigh the mass accty.
• Jacket for heating / cooling.

• MICRO PROCESSOR for process operations with 10 PROGRAMME
• HEPA FILTERED AIR MODULE in inlet
• S.S. Construction
• 8 Chanel Temprature Scanning with Processor
• MIMIC Display on Control Panel
• Helps for FAULT FINDING
• Cooling attachment for rapid cooling.
• Heaters accessed from non-sterile side.
• Complete GMP Model

• SS 304 / 316 quality materials.
• It can wash 5000 / 10000 bungs at a time.
• Air Inlet, Water inlet - outlet, heating arrangement, perforated basket and waterlevel arrangement provided.
• For washing rubber/latex stoppers for vials/bottles.
• Working on air fluidising system.
• Electrically or steam heated.
• No moving parts, so absolute maintenance free.

pharmaTECH make HORIZONTAL FILTER PRESSis a sparkler type and consist of S.S. Shell & Top cover using bolts to give pressure tight enclosure. The filter cartridge assembly inside the shell consists of several horizontally arranged disc type filter plates with perforated supporting screens, filter media & interlocking cups. The entire assembly complete with pump & piping connection is mounted on a suitable S.S. Trolley.

STANDARD FLOW TYPE :The impure liquid to be filtered is fed to the filter shell by pump. It arrives on top of each plate through opening on the sides of plates. As liquid pressure increases, the filter media (Paper/fabric) holds back the impurities & allows the crystal clear filtrate to pass through the central channel (formed by interlocking cups) which takes the filtrate to the outlet of filter. This filter most commonly used to obtain clear liquid. However if required, the cake formed between the plates can be obtained. Filtration is continued until its rate becomes very slow due to increased cake resistance.

• Contact parts in stainless steel 304 or 316.
• Baffles provided for ease of mixing / blending.
• Manhole with gasket is provided to fix baffles and for ease of cleaning the Main pan.
• Charging and discharging is through a butterfly valve. A conical adaptor can be provided for fixing charging drum after butterfly valve
• Unit can be provided with bin charging arrangement
• All moving parts are enclosed in guards
• A safety railing with a limit switch is provided for operator safety
• Manual Inching arrangement can be provided
• FLP motors with FLP push button stations can be provided.

• Models -100, 200, 350, 500, Ltrs
• Ocuppied smaller floor space for installation.
• Castor wheel mounted product container for ease of mobility.
• Planetary motion of the beater enables faster & better mixing of material at considerably lesser time.
• Manual lifting arrangement for nixer up to 100 Ltrs. Capacity& motorized/ Hydraulic lifting arrangement for 200 Ltrs. & above capacity models.
• Water jacketed product container having dished end type bottom & electrical heaters to heat or cool the product during mixing, for Ointment, Cream, Paste, Lotion mixing and polished to mirror buff.

• Oscillating Granulator, plays an important part in the process of granulation in tablet making as quality of tablet is determined by the virtue of the granules used for its compression.
• Oscillating granulator can be used for wet and dry aspect of the granulation process.
• Quality of granules are better compared to other processing machineries like multi mill, comminuting mill etc.
• Adjustment, cleaning and operation are simple Sturdy, durable, better productivity.
• Unique oscillatory rotor action ensures high outputs and a predictable product with minimum of fines.

In Inline agitation system, the possibility of materials Liquid or Solid passing through it, without subjected to intense hydraulic and mechanical shear actions is zero. Here suction pipe (inlet pipe) is centrally mounted & outlet is radially mounted , therefore it is physically impossible for any material to pass from inlet to outlet without exposed to agitation.

The stator which surrounds rotor is available with various type of opening i.e. round, square, rectangular & with perforation also so that all the critical demand of Mixing, Emulsifying, Disintegration & Dispersion of solids, suspension can be met out by same equipment.

The machine is versatile & has completely revolutionized the traditional mixing techniques. Here close tolerance of rotor with the stator produces high hydraulic shearing & mechanical action that ensures that material entrapped between rotor & stator is subjected to tremendous shearing actions each.

In terms of mechanical mixing mechanisms, a number of actions are employed by different types of mixers to create different effects for particular process results. For distributive action, swirl created by rotating parts causes laminar thinning of the material interfaces, thereby increasing volumetric combination of the materials. A repeated cutting and folding action of the mixture also increases the distribution of different material components. The effectiveness and efficiency of a mixer in distributive mixing is therefore a function of how the machine interacts with the fluid in a geometric sense.

Conversely, the effectiveness and efficiency of a mixer in dispersive mixing is a function of how the machine interacts with the fluid in a stressing sense. For most materials, the higher the stress, the smaller the resulting particles or droplets in the mixture. However, another very important consideration is the uniformity of the stress field. Without a reasonable uniformity, it is impossible to guarantee that the same stress is applied to all parts of the fluid. This would result in a wide range of final droplet or particle sizes rather than a narrow range obtained with uniform stressing. One or more of the three primary stressing mechanisms are used in most fluid mixers.These mechanisms are:

In Inline agitation system, the possibility of materials Liquid or Solid passing through it, without subjected to intense hydraulic and mechanical shear actions is zero. Here suction pipe (inlet pipe) is centrally mounted & outlet is radially mounted , therefore it is physically impossible for any material to pass from inlet to outlet without exposed to agitation.

The stator which surrounds rotor is available with various type of opening i.e. round, square, rectangular & with perforation also so that all the critical demand of Mixing, Emulsifying, Disintegration & Dispersion of solids, suspension can be met out by same equipment.

The machine is versatile & has completely revolutionized the traditional mixing techniques. Here close tolerance of rotor with the stator produces high hydraulic shearing & mechanical action that ensures that material entrapped between rotor & stator is subjected to tremendous shearing actions each minute.

In terms of mechanical mixing mechanisms, a number of actions are employed by different types of mixers to create different effects for particular process results. For distributive action, swirl created by rotating parts causes laminar thinning of the material interfaces, thereby increasing volumetric combination of the materials. A repeated cutting and folding action of the mixture also increases the distribution of different material components. The effectiveness and efficiency of a mixer in distributive mixing is therefore a function of how the machine interacts with the fluid in a geometric sense.

Conversely, the effectiveness and efficiency of a mixer in dispersive mixing is a function of how the machine interacts with the fluid in a stressing sense. For most materials, the higher the stress, the smaller the resulting particles or droplets in the mixture. However, another very important consideration is the uniformity of the stress field. Without a reasonable uniformity, it is impossible to guarantee that the same stress is applied to all parts of the fluid. This would result in a wide range of final droplet or particle sizes rather than a narrow range obtained with uniform stressing. One or more of the three primary stressing mechanisms are used in most fluid mixers.These mechanisms are:

In Inline agitation system, the possibility of materials Liquid or Solid passing through it, without subjected to intense hydraulic and mechanical shear actions is zero. Here suction pipe (inlet pipe) is centrally mounted & outlet is radially mounted , therefore it is physically impossible for any material to pass from inlet to outlet without exposed to agitation.

The stator which surrounds rotor is available with various type of opening i.e. round, square, rectangular & with perforation also so that all the critical demand of Mixing, Emulsifying, Disintegration & Dispersion of solids, suspension can be met out by same equipment.

The machine is versatile & has completely revolutionized the traditional mixing techniques. Here close tolerance of rotor with the stator produces high hydraulic shearing & mechanical action that ensures that material entrapped between rotor & stator is subjected to tremendous shearing actions each minute.

In terms of mechanical mixing mechanisms, a number of actions are employed by different types of mixers to create different effects for particular process results. For distributive action, swirl created by rotating parts causes laminar thinning of the material interfaces, thereby increasing volumetric combination of the materials. A repeated cutting and folding action of the mixture also increases the distribution of different material components. The effectiveness and efficiency of a mixer in distributive mixing is therefore a function of how the machine interacts with the fluid in a geometric sense.

Conversely, the effectiveness and efficiency of a mixer in dispersive mixing is a function of how the machine interacts with the fluid in a stressing sense. For most materials, the higher the stress, the smaller the resulting particles or droplets in the mixture. However, another very important consideration is the uniformity of the stress field. Without a reasonable uniformity, it is impossible to guarantee that the same stress is applied to all parts of the fluid. This would result in a wide range of final droplet or particle sizes rather than a narrow range obtained with uniform stressing. One or more of the three primary stressing mechanisms are used in most fluid mixers.These mechanisms are:

• High capacity & optimum use of space.
• Process adaptability.
• Low operating and maintenance cost.
• Long screen life.
• Easy for assembly & dis assembly for cleaning & change over of screens.
• Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost.
• Compact unit for easy of operations.
• Available in two, three & four deck also.

• Model : 20" / 30" / 40"
• Drive Motor : 0.5 / 0.75 / 1.0 HP.
• Screen diameter : 500 / 750 / 990 mm ( approx.)
• All contact parts are made out of SS304 quality material. ( SS316 Optional )
• D.O.L. starter provided with the unit.
• Out put : 20" : up to 150 Kgs./ Hr.30" : up to 250 Kgs./ Hr.40" : up to 380 Kgs./ Hr.( Depending upon the material properties and the screen size )

• Model: 25-3000 Litrs Capacity
• One end of the blender has a hinged cover for quick opening& charging is done at inclination & an Iris Diaphragm / Butterfly Valve is used for discharge.
• Mfd. in SS304/316, the design is Aesthetically suited to the modern pharmaceutical plant.
• The high quality of design ensures that the operator panel is easy to use & cleaning of equip, is simple.
• Loading the blender by vacuum.
• For higher capacities of blender, the loading can be done by an I P C.

• Multi stage/reciprocating feed pump made out of SS316
• Stainless steel centrifugal pump for cooling water.
• SS316 surge tank with float valve and low level controller.
• SS filter with SS housing for feed water.
• Pressure reducing valve & safety valve for higher capacity.
• S.S. 316 dumping valve.
• Capacity from 80 liters to 3000 liters.

Filling range :From 3 gms to 100 gms with interchangeablesyringe pumps for each colour paste.
Filling speed :35, 40 & 45 tubes per minute for manual feeding
Options Available:

• Mechanical auto feeding of tubes Speed: 45, 50 & 55tubes/minute.
• Triple Colour Filling Machine also available

• One rotating disc with interchangeable tube holding sockets for different sizes of tubes
• SS filling syringe pumps with Teflon rings
• SS filling nozzles connected to control of Tailing" with pneumatic system
• No-Tube, No-Fill sensor, diving filling system
• Hot air heating of tubes, pneumatic sealing & batch coding and trimming
• One 20 litres capacity SS hopper for paste / ointment
• One SS block with non-return valve, volume track withfine adjustment and accuracy of +/ - 0.1%

• All contact parts are made out of SS304 / SS316 quality material.
• Coupling provided between motor shaft and rotor for the ease in maintenance.
• Special sealing arrangement between the motor & the processing chamber to prevent liquid going in side the motor winding, resulting in burning of the motor.
• Modified design of semi concave teeth in rotor & stator gives better performance in size reduction without damaging the product.
• 3 way cock system for draining & re-circulating of liquids & discharge spout for viscous products provided as a standard.
• DOL starter with overload relay for protection against 1-phasing & low voltage.
• Contact parts can be easily dismantled for cleaning.
• Flame proof/ SS316 /GMP construction on demand.