Industrial & Engineering Products #2043275

Before the launching of in line Perforation stand, we had provide a entire perforation and counter roller sets to the user. this sets was been designed specially to accommodate in any of there existing machine by giving a few design information.
We have own facility to manufacture the perforation and counter roller for the length of 4200 mm, which is lengthiest roller of our history. few of the samples of it.

Details

• Perforation roller (pinned rollers) are mainly used in the plastic industry and in the textile industry, recently they have been applied in other areas such as a paper and food industries too.our customers appreciate our in-depth technical know-how and our flexibility regarding the design and manufacture of the pinned rollers.
• pinned rollers are used in the most diverse applications for transporting, clamping, cutting, perforating, tearing, sorting, brushing and dividing.
• All of our rollers can be supplied as a single unit or as a series of pattern matching inter-locking units for long applications.
• Length rollers are often replaced at a very high cost , so many customers convert to pinned segments that can be modified to fit any machine.
• prior quality & accurate hand perforation unit can also be supplied for wither test purpose or manual perforation.
• effectively, we can be versatile in any customers individual requirement, promising precision, service and sensible pricing with many years of experiencein drilling, our highly skilled staff take pride in producing these quality parts with absolute accuracy.our drills are uniquely designed hand made to suit individual pin gauges, hence none of our pins necessitate the need for glue and there fore improve the grip in the hole.

Retrofitte  with Pin Tools and Parts
"We are the leading provider of fibrillating equipment-our innovative and tailor-made solutions increase customers advantage in a Competitive industruy."

Tailor-Made for the Fibrillating Industry A high quality level and long life-time is essential for Fibrillating tools. Pins are ideal for cutting oriented polymer tapes. Thanks to constant innovation and improvement the effciency and reliability of tools has increased. This has made us suppliers to all leading machinery makers and their direct customers, both using our products for their individual applications.

Development and ConsultingNew applications and materials are increasing the demand for Fibrillating equipment. Together with our customer we analyze the parameters of a new application in order to match their requirements and to achieve the material quality to be processed. Consequently the productivity, tape quality and lifetime of the needle bars are increased. In addition to process optimization, we can offer engineering to add Fibrillation capability to existing tape lines.

Fibrillated films and tapes have many advantages

• Simple processing
• Cost-effcient production
• Higher flexibility
• Higher elasticity
• Very good tear strength
• Better abrasion resistance

Original Equipment and Retrofitted Roller

Our new development is Retrofited Roller. generally, fibrillating roller having a not long life due to fibrillating material properties. they must have been changed after some life cycle. but our new innovation and compact construction of the roller allows a retrofit into an existing system as well. Optimal flexibility of the fibrillating roller is granted and needle bars can be exchanged directly on the production unit without dismounting the roller.

Fibrillated tapes are used in many products and applications:

• Carpet backing
• Artificial Grass, Synthetic Turf
• Ropes, Cords, Sewing Yarn
• Harvest Yarns
• Packaging Cords
• Concrete Fibers
• Carrying Ropes
• Tapes for woven Big Bags (FIBC)
• Staple Fibers (PTFE)

Technical Possibilities

• R.K`s fibrillating rollers offer various alternatives to meet customer’s needs.
• Fibrillating roller of steel for higher needle bar density
• Hard chromium plated Fibrillating roller for longer life-time.

Fibrillating bars (spares for rollers) offer various possibilities:

• Maximum pin density up to 32 pins/cm
• Staggered arrangement of the bars improves tear resistance of fibrillated tapes
• Pin projection ranges from approx. 0.5 - 3 mm (standard 1 - 2 mm)
• The pins can be arranged in several rows. To increase lifetime, stronger pins can be used
• To minimize down-time, the needle bars can be exchanged without dismounting the fibrillating roller
• Different pin inclination can be chosen, to adapt to the material characteristics 
• Fibrillating bars made of coated steel for longer life-time.