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1 Products availableWe offer the best product range of SOAP CRUTCHER Machine, CRUTCHER, TRIPPLE ROLL MIL and AUTO STAMPER.
A pilot plant is a small system which is operated to find out about the behavior of a process before using it on a large industrial scale. The pilot plant is used for testing the quality of soaps in the Lab by preparing small batches and varying the quantity of ingredients until the desired product is obtained. This process is done before full-scale production takes place to get the best quality.A Pilot Plant consists of every machine used in the actual industrial process of manufacturing but in a relatively smaller size that can fit in a lab and can be easily operated by Lab chemists for testing various batches of Soap, by varying as well as adding new ingredients like perfumes, fillers, colors etc.The test batch results give the idea that what would be the final product obtained when the same batch is made on a full industrial scale.
This is a mixing machine provided with the arrangement of two Z-shaped arms which are when rotating mix the mass (Soap Flakes) inside the machine in a dough making manner. In this machine the colour, Perfume, and other kind of filler additives are added and mix with the soap.
This machine is used for transferring the material from one machine to another to save the manual labor and spillage of material during transfer. Raw materials after screening are transferred through this machine to Elevator or mixers as per the process layout.The machine consists of a tube having fitted with a screw and geared drive to run the machine.The material of construction is available as per the requirement in M.S and S.S.The various sizes and capacities are available as per the requirement.
This is the machine where the soap mix from the Sigma Mixer is extruded finally to get noodles through perforated plate mounted at its discharge with a rotating cutter.This consists of two parallel rotating worms which move the material forward.Fabricated worms are used to ease the operation with low energy consumption.Barrels are jacketed for water cooling to keep the temperature maintained to required limit.The materials of construction are S.S 304 at all the area where the soap is in contact.Various sizes are available in 100mm, 150mm, 200mm, 250mm, 300mm, 350mm.
This machine is used to crush the final mixed material between the close clearances of Chilled Rolls.This machine consists of three chilled steel rolls with the arrangement of chilled water flow inside the rolls to maintain the required temperature of soap flakes .For the controlling of clearances between the two rolls a soft control through a cam drive is provided at the four side walls.The various sizes and capacities are available as per the requirement.
This is a reaction vessel where the saponification takes place to create liquid hot soap.This is used for making Laundry Soaps, Toilet Soaps, Transparent Soap and other similar applications.This machine is equipped with a mixing worm inside the vessel moving within a hot jacketed tube to provide the complete saponification.Screw worm is driven by an arrangement of GearBox and Motor mounted on top of the vessel.Material of construction and various sizes are available as per the application.