Punjab Chemlead Pvt. Ltd.

Industrial Area, Jalandhar, Punjab

Leveraging on our wide industry experience, we are indulged in manufacturing and exporting wide collection ofBattery Cutting Machines . These cutting machines are perfect for making the lead acid batteries. In compliance with the industrial standards, these machines are designed by making use of quality tested MS and advanced technology. Available in various capacities, these Battery Cutting Machines are duly examined to ensure their flawlessness.

Features:

• Corrosion & abrasion resistance
• High cutting capacity
• Safe operation

Auto-motive Battery Cutting machine

Battery Cutting Machine 

Technical Specifications  Main Parts Conveyor with Guide Rails, Cutter House and Control Panel

Conveyor

Lead Ingots are melted in the Melting Pot. The Molten Lead in the Melting Pot is pumped on to the Cylinder casting Machine. The Lead cylinders are casted in the Cylinder casting machines at a rate higher than that of the oxidation process. These Lead cylinders are conveyed and stored in a Silo.

The Silo feeds the required amount of Lead Cylinders into the Mill as and when required. The amount of Lead Cylinders being discharged from the Silo is adjustable from the PLC system. Lead Cylinders tumbling inside the Ball Mill drum create heat due to friction between them. This heat initiates the oxidation process. The oxidation process is also an exothermic reaction. This exothermic heat raises the temperature of the material which in tum accelerates the oxidation process. A draft of air through the Ball Mill drum gives oxygen for the oxidation process and also carries the Battery Oxide to the collection system. The Collection System includes a combination of cyclone and dust collector or just dust collector. Battery oxide is collected and conveyed to storage silos. The Silos storing Battery Oxide are purged with Nitrogen to keep the temperature of the Oxide in check.

Process control

• Reaction temperature :

Reaction temperature is monitored using thermocouples and is controlled by periodic water cooling.

• Load in the Ball Mill :

The Load in the Ball Mill can be monitored by Load cells or by current consumption . According to the load in the mill, new material is fed automatically when the load reduces.

• System Draft :

The System draft or air flow through the ball Mill is very precisely controlled and monitored. Te air flow volume is controlled by a motorized butterfly valve and te correspondin static pressure is monitored by pressure sensors.

Process control

• Fully Automatic with PLC based Control system
• Totally Enclosed System
• Touch Screen Based Interface
• One Button Start / Stop
• 24 Hour Operation

Our coveted firm has been indulged in the manufacturing of a wide assortment of precisionLead Ball Casting Machine.These machines are in wide use at batteries manufacturing industries. The machine has been constructed as per the industrial standards and has an inbuilt cylindrical shell with both ends as conical in shape.

These shells rotate through a dearth gear that is fitted on the bearing drive that is mounted upon some heavy duty foundation. This foundation stand is attached to the driving system where the small lead balls are loaded and a friction is generated at the time of rotation.

We Design, Fabricate, Supply, Erection and Commissioning Sewage Treatment Plants (STP) for treating sewage generated by Industry, large colonies, Hotels, Hospitals, IT Parks and commercial buildings.

Now a days the Sewage Treatment Plant (STP) became statutory requirement of all the State Pollution Control Boards, everybody, whether Hotelier or Industrialist were looking for economical, easy to install and operate compact type Sewage Treatment Plant. Since the land is extremely expensive, very few industries could afford the large treatment units as recommended by most of the Consultants.

Technologies Used

• ASP : Activated Sludge Process
• MBBR : Moving Bed Bio reactor
• SAFF : Submerged aerated Fixed Film
• SBR : Sequential Bioreactor
• MBR : Membrane Bio Reactor

MAXISULAB offers an effectual range of Effluent Treatment Plants for recycling of wastewater to reduce water demand. The comprehensive treatment solution works at various levels and involves various physical, chemical, biological and membrane processes. MAXISULAB also provides effluent treatment solutions for various types of industrial waste water. Customized systems to suit the wide variety of effluents and to maintain efficiency are provided to industries. These systems include physic-chemical treatment, biological treatment, tertiary treatment and membrane separation process to achieve the zero-discharge standards laid by statutory authority. We provide innovative and economical systems for waste from industries like chemicals, drugs, pharmaceutical, refineries, dairy, ready mix plants & textile etc.

PROCESS OVERVIEW FOR ETP :

• Screening/ Grit chamber: To remove floatable matter and sand, grit, stones in raw effluent.
• Oil & grease trap: To remove floatable oil and grease from raw effluent.
• Primary treatment: Includes chemical treatment (coagulation, flocculation, neutralization) and solid-liquid separation for removal of suspended solids.
• Secondary Treatment: Includes biological treatment for reduction of BOD/COD and solid-liquid separation. Biological treatment can be aerobic or anaerobic depends on quality of raw effluent. Aerobic- ASP (Activated Sludge Process), MBBR/FAB (Moving Bed Bioreactor/ Fluidized Aerated Bioreactor), SAFF (Submerged Aerated Fixed Film Bioreactor), MBR (Membrane Bioreactor) Anaerobic- UASB (Up-flow anaerobic Sludge Blanket Reactor)
• Tertiary treatment: Sand and carbon filtration for removal of suspended solids and organic material. Ultra-filtration and Reverse Osmosis are the advanced technologies to be implemented for zero-discharge system.

During smelting and casting operations, molten metal must be circulated and transferred. This can be accomplished manual with considerable effort and risk; or it can be done automatically with a molten metal pump.

Battery Recycling Systems is wholly owned by The Wirtz Group of Companies. Battery Recycling Systems offers several models and capacities to meet your investment and production needs. With over 30 years of expertise, and complete turnkey facility equipment design and installation, Battery Recycling Systems is confident they can fulfill your battery recycling facility requirements. Battery Recycling Systems offers four different models of equipment described below. If you are unsure which model is best for your facility, please contact us and we will assist you in selecting the appropriate system.

Battery Recycling Systems Mini Battery Breaking and Separation System

The Battery Recycling Systems Mini Breaking and Separation System separates lead, oxide, and separator material into one discharge, and polypropylene into a separate discharge,

Advantages:

• Low cost investment
• Small footprint
• Fully automatic operation
• 5MT/hour, 10MT/hour, & 15MT/hour capacities available

Battery Recycling Systems CS Battery Breaking and Separation System

The Battery Recycling Systems CS Breaking and Separation System separates lead, oxide, separator, and polypropylene in 4 separate discharges.

Advantages:

• Battery product separation than the Mini System
• Fully automatic operation
• Minimal labor required to run the system
• Available in sizes ranging from 5MT/hour to 15MT/hour

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Battery Recycling Systems DS Battery Breaking and Separation System

Battery Recycling Systems DS Battery Breaking and Separation System separates lead, oxide, separator, and polypropylene in 4 separate discharges, and processes the material through specialized rotary cleaning units to remove the maximum amount of paste materials from the solids, in preparation for the paste to be processed through a Wirtz Paste Desulfurization System.

Advantages:

• Best product separation available
• Provides specialized cleaning and separation when a Paste Desulfurization System is necessary
• System capacity available up to 35MT/hour of un-drained lead acid batteries
• Fully automatic operation

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Battery Recycling Systems CH Battery Breaking and Separation System

Battery Recycling Systems CH Battery Breaking and Separation System is a hybrid system with capabilities between that of the CH and the DS system. It separates lead, oxide, separator, and polypropylene in 4 separate discharges. The CH system requires a lower investment than a DS system, while providing great product separation and a low moisture oxide material that can be discharged directly into a smelter.

Advantages:

• Low moisture content in the oxide paste material
• Fully automatic system
• Provides a separation quality between the CS and the DS system
• Great system for companies looking for superior separation

Batteries are loaded on battery feed conveyors and it passes through Acid Extraction/ Draining machine that is mounted on FEED CONVEYORS. Acid is automatically drained out from battery & acid is sent to its storage tank. Acid stored in a tank, the precipitated oxide slurry is taken out with the valve & the acid is sending for Recycling.

(CONVEYORISED)

Once Battery is cut and now only Plates with separator are there in Plastic container. There may be acid in the Battery Container still. Battery will drop in upside position, manually assisted. Container can be picked up and placed at a side or drop in Plastic Crusher. Battery Plates and Separator can be Transported to Plate Crushing Machine. Acid will drop in tank. Acid Proof Tank is in-built in the attachment. Lead Oxide Dust and small grid parts will precipitate. Acid can be pumped out, if connected to another tank. Lead Sludge can be charged in furnace.

• Vibratory
• Screw type
• Pusher

Leveraging on our wide industry experience, we are indulged in manufacturing and exporting wide collection ofBattery Cutting Machines. These cutting machines are perfect for making the lead acid batteries. In compliance with the industrial standards, these machines are designed by making use of quality tested MS and advanced technology. Available in various capacities, theseBattery Cutting Machinesare duly examined to ensure their flawlessness.

Features:

• Corrosion & abrasion resistance
• High cutting capacity
• Safe operation

Auto-motive Battery Cutting machine

Battery Cutting Machine

Technical Specifications Main PartsConveyor with Guide Rails, Cutter House and Control Panel

Conveyor

Builds a wide range of kettlesPot furnaces designed to cover all their customer requirements. The kettles are fabricated form boiler grade plate and all welds are x-ray tested. The kettles can also be fitted with tap-out valves for gravity casting. Kettle furnaces of 5, 10 tonnes are delivered fully lined, pre-equipped electrically and with their burners installed in PCPL.

Dry battery scrap available in good quantity from phillipines. We can offer on high seas basis as well or direct supply to registered importer or registered battery.