Lead Ingots are melted in the Melting Pot. The Molten Lead in the Melting Pot is pumped on to the Cylinder casting Machine. The Lead cylinders are casted in the Cylinder casting machines at a rate higher than that of the oxidation process. These Lead cylinders are conveyed and stored in a Silo. The Silo feeds the required amount of Lead Cylinders into the Mill as and when required. The amount of Lead Cylinders being discharged from the Silo is adjustable from the PLC system. Lead Cylinders tumbling inside the Ball Mill drum create heat due to friction between them. This heat initiates the oxidation process. The oxidation process is also an exothermic reaction. This exothermic heat raises the temperature of the material which in tum accelerates the oxidation process. A draft of air through the Ball Mill drum gives oxygen for the oxidation process and also carries the Battery Oxide to the collection system.  The Collection System includes a combination of cyclone and dust collector or just dust collector. Battery oxide is collected and conveyed to storage silos. The Silos storing Battery Oxide are purged with Nitrogen to keep the temperature of the Oxide in check.   Process control Reaction temperature : Reaction temperature is monitored using thermocouples and is controlled by periodic water cooling. Load in the Ball Mill : The Load in the Ball Mill can be monitored by Load cells or by current consumption . According to the load in the mill, new material is fed automatically when the load reduces. System Draft : The System draft or air flow through the ball Mill is very precisely controlled and monitored. Te air flow volume is controlled by a motorized butterfly valve and te correspondin static pressure is monitored by pressure sensors. Process control Fully Automatic with PLC based Control system Totally Enclosed System Touch Screen Based Interface One Button Start / Stop 24 Hour Operation

During smelting and casting operations, molten metal must be circulated and transferred. This can be accomplished manual with considerable effort and risk; or it can be done automatically with a molten metal pump.

Batteries are loaded on battery feed conveyors and it passes through Acid Extraction/ Draining machine that is mounted on FEED CONVEYORS. Acid is automatically drained out from battery & acid is sent to its storage tank. Acid stored in a tank, the precipitated oxide slurry is taken out with the valve & the acid is sending for Recycling.  (CONVEYORISED) Once Battery is cut and now only Plates with separator are there in Plastic container. There may be acid in the Battery Container still. Battery will drop in upside position, manually assisted. Container can be picked up and placed at a side or drop in Plastic Crusher. Battery Plates and Separator can be Transported to Plate Crushing Machine. Acid will drop in tank. Acid Proof Tank is in-built in the attachment. Lead Oxide Dust and small grid parts will precipitate. Acid can be pumped out, if connected to another tank. Lead Sludge can be charged in furnace.

Vibratory Screw type Pusher