PSG Engineering Co.

Swarg Ashram Road, Hapur, Uttar Pradesh

Technical Specification

• Flow ranges from 2 Nm3/hr to 20 Nm3/hr.
• Cracked Ammonia gas Having 75% Hydrogen and 25% Nitrogen
• The dew point Achieved up to -80 Degrees Cent.
• Cracked ammonia gas pressure ranges from 1 kg/cm2 to 5 kg/cm2

Advantages of Ammonia Cracker Unit:

• On-site Cracked Ammonia Generation: Eliminates dependence on external suppliers and transportation costs.
• Economical Process: Lower operational costs compared to purchasing compressed hydrogen or nitrogen.
• Easy Operation and Less Maintenance: User-friendly design with minimal maintenance requirements.
• Compact Footprint: Requires minimal space compared to traditional ammonia cracking systems.
• High Efficiency: PSG Gas Plant optimized design ensures maximum hydrogen and nitrogen production.
• Fast Delivery: Ready for dispatch within 30 days of order confirmation.

Applications

• Nitrogen Generation Plants: Produce high-purity Nitrogen for various industrial processes, including food packaging, electronics manufacturing, and tire production.
• Pipe Manufacturing Industry: Utilize Hydrogen in the production of seamless steel pipes for enhanced strength and corrosion resistance.
• Sintered Brazing Industry: Generate clean Hydrogen atmospheres for brazing of critical components in aerospace and automotive applications.
• Galvanizing Plants: Employ Hydrogen in the galvanization process to improve the adhesion and corrosion resistance of zinc coatings.
• Automobile Industry: Utilize Hydrogen in the production of fuel cell vehicles and for brazing of automotive components.
• Heat Treatments: Generate controlled Hydrogen atmospheres for annealing, hardening, and other heat treatment processes in various industries.
• On-site Generation of Cracked Gas: Generate pure Hydrogen and Nitrogen on-site, eliminating dependence on external suppliers and transportation costs. and fuel cell technology.

PSG Engineering Company, based in Hapur, Uttar Pradesh, is a premier manufacturer, supplier, and exporter of ammonia crackers in India. Renowned for its engineering excellence and commitment to quality, PSG Engineering Company specializes in the design and production of high-efficiency ammonia cracking units. These units are pivotal for generating high-purity hydrogen and nitrogen from ammonia, making them essential in various industrial applications, including chemical manufacturing, metal processing, and the semiconductor industry.

Our ammonia crackers are engineered to deliver exceptional performance, reliability, and safety. Utilizing cutting-edge technology and adhering to stringent quality standards, PSG Engineering Company ensures that each unit meets the specific needs of our clients. Our robust manufacturing process and thorough quality checks guarantee that our products are both durable and efficient.

As a trusted exporter, we have established a strong presence in international markets, delivering innovative solutions to clients worldwide. PSG Engineering Company is dedicated to providing unparalleled customer service and technical support, ensuring optimal operation and longevity of our ammonia cracker unit. Choose PSG Engineering Company for superior ammonia cracking solutions that drive industrial efficiency and sustainability.

Salient Features:

• Low Capital cost
• Virtually maintenance free
• Low running cost
• Available in capacities
• 2NH3 = 3H2 + N2

Catalytic decomposition:

• Ammonia is fed into the cracker unit and heated at high temperatures (usually around 850-950C) in the presence of a suitable catalyst (often nickel-based). This process breaks down ammonia into its component gases:
• Hydrogen (H2): The most sought-after product in this process.
• Nitrogen (N2): The other main product formed during decomposition.

Separation and Purification:

• After decomposition, the mixture of hydrogen and nitrogen gases is separated. This separation is usually achieved through processes such as pressure swing adsorption (PSA) or membrane separation.
• PSA Technology: PSA is commonly used to purify and separate hydrogen gas from nitrogen and other gases. It works on the principle of selective adsorption of gases on an adsorbent material under pressure.

Hydrogen Gas Production:

The pure hydrogen gas obtained from a cracker plant is usually of high purity (often 99% or more). This high purity hydrogen is suitable for various industrial applications where clean and reliable hydrogen supply is required.

Applications of Hydrogen Gas from Ammonia Cracker Plant:

• Chemical Industry: Used as feedstock for various chemical processes including hydrogenation reactions.
• Metallurgical Processes: Used for hydrogenation and reduction processes in metal refining.
• Electronics: Used in the semiconductor industry and as a carrier gas in gas chromatography.
• Energy Applications: Used in fuel cells to generate electricity and in the hydrogenation of oils in the food industry.

Key Features of Sami Automated PSA Hydrogen Gas Plants:

• Automation: These plants are designed for automated operation, ensuring efficient and continuous production of hydrogen gas.
• PSA Technology: Uses Pressure Swing Adsorption technology for purification and separation of hydrogen from other gases.
• Capacity: Can vary from small-scale units to large industrial plants, depending on production requirements.
• Safety: Includes safety features for handling hydrogen gas, which is flammable and needs careful handling.

Environmental Considerations:

Energy Efficiency: Focuses on optimizing energy consumption during ammoniacracking and hydrogen purification processes.

Ammonia Cracker with Purifier.

PSG has been Manufacturing and Supplying very reliable and efficient Ammonia Cracking Unit for over three decades. Our experience and knowledge of ammonia cracking is the best in the industry and we are looking up to as the industry leaders for these types of Hydrogen Generators

Other Details:

Ammonia Cracking Hydrogen Generator are Catalytic cracking unit in which Ammonia (NH3) is dissociated to Hydrogen and Nitrogen Gas.

2NH3 = 3H2 + N2

Refrigeration grade Ammonia is from Cylinder or Storage Tank is used as feed. The Product Gas has 75% Hydrogen and 25% Nitrogen; this gas is further purified in a Molecular Sieve unit by removing un-cracked Ammonia and moisture.

Low Operating Cost:

This is very Low Investment in such Hydrogen Gas. Additionally, as very little electrical Power or LPG gas required for its operating, the cost of Hydrogen produced is also very low. Both of these factors allow the user to recover the investment cost on PSG Ammonia cracker very quickly

PSG incorporates the use of skids and designing, these plants in compact and modular. This feature allows easy transportation and easy installation of the systems at your site. Our Erection Engineer is present at site to oversee installation and also assist with commissioning and training of your personnel. These units to withstand harsh operating condition and very normal maintenance for its smooth operation.

Salient Features:

• Low capital cost
• Virtually maintenance free
• Low running cost

This technique utilizes Electrolysis (bipolar variety) in conjunction with gas boosters and de-oxo units to produce hydrogen. Electrolysis separates the components of water (oxygen and hydrogen) by passing an electrical current through it.

The hydrogen is then collected in a hydrogen gas holder and utilized for further processing. While the hydrogen obtained through electrolysis is already 99.8% pure, the use of de-oxo units ensures even greater purification (up to 99.999%).

In an electrolyzer, a symmetrical conductive structure is employed, with the anode in the center and the cathode at the ends, preventing voltage shortage. Even though the hydrogen obtained through electrolysis is already 99.8% pure, the inclusion of de-oxo units aids in its further purification (up to 99.999%). The purified gas obtained from this process is utilized in heat treatment furnaces, such as annealing, and sintering, and as a reducing atmosphere in furnaces.

PSG Engineering Company, located in Hapur, Ghaziabad, Uttar Pradesh, is a leading manufacturer, supplier, and exporter of hydrogen generation plants using electrolysis technology. With a strong commitment to innovation and quality, PSG Engineering specializes in the design and production of advanced electrolysis systems that efficiently produce high-purity hydrogen. These systems are ideal for various industrial applications, including chemical manufacturing, power generation, and fuel cell technology.

PSG Engineering Companys state-of-the-art facilities and skilled workforce ensure that each hydrogen generation plant is built to the highest standards of reliability and performance. The companys electrolysis systems are designed to be energy-efficient and environmentally friendly, providing a sustainable solution for hydrogen production.

As an exporter, PSG Engineering Company has established a global presence, delivering cutting-edge hydrogen generation solutions to clients around the world. Their comprehensive customer support and after-sales service ensure optimal operation and longevity of the equipment. PSG Engineering Company stands out for its dedication to excellence and its role in advancing the hydrogen economy, making it a trusted partner in the field of hydrogen generation.

Salient Features:

• Low Capital cost
• Virtually maintenance free
• Low running cost
• Available in capacities

Ammonia cracking is an extremely cost-effective method for producing hydrogen gas on-site for industrial purposes. In this process, the electrically heated furnace is maintained at a temperature of 850°C. The furnace contains a centrifugal cast retort, which is filled with a nickel catalyst. It is at this point that the ammonia undergoes cracking in the presence of the nickel catalyst. As a result, the process separates the vital element into 75% hydrogen gas and 25% nitrogen gas, with a dew point of (-)30°C.

It is worth noting that nitrogen gas is typically inert. Therefore, this mixture is considered to be pure hydrogen gas. It has become the most economical, reliable, and widely used source for on-site hydrogen generation in both small and large industries. Following the ammonia cracking unit, a molecular sieve purifier is employed to reduce residual ammonia content and obtain a highly dry gas. This purifier reduces ammonia levels to 1 part per million (ppm) and lowers the dew point of the gas to (-)80°C.

PSG Engineering Company, located in Hapur, Ghaziabad, Uttar Pradesh, is a renowned manufacturer, supplier, and exporter of high-quality ammonia cracker units. Specializing in cutting-edge engineering solutions, PSG Engineering Company has established itself as a trusted name in the industry. Their ammonia cracker units are designed to efficiently decompose ammonia into hydrogen and nitrogen through catalytic cracking, making them ideal for a variety of industrial applications, including heat treatment, metal processing, and chemical synthesis.

PSG Engineering Company’s dedication to customer satisfaction is evident in its comprehensive after-sales support and service. By continuously innovating and improving their product offerings, they have successfully built a strong reputation both domestically and internationally. Whether you are looking for a reliable ammonia cracker unit for industrial use or seeking a trusted partner for engineering solutions, PSG Engineering Company is the name to trust.