Wire Condenser Welding Machines

Listing ID #3852372

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Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

Wire Condenser Welding Machines Salient Features: High Speed of Operation:Specially designed three head design offers very high speeds of operation. Lower Current demand:Three heads operate....

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Product Details

Wire Condenser Welding Machines

Salient Features:

High Speed of Operation:
Specially designed three head design offers very high speeds of operation.

Lower Current demand:
Three heads operate sequentially covering the complete width of condenser. As a net result of which the number of wires getting welded at any point of time are 1/3rd the normal projection welding machine & thus electrical load is much lower

Accuracy of Set down:
Welding Heads are specially designed to operate with controlled stroke which helps in getting the desired set down with out damaging the tube and at the same time offers consistent weld quality.

Uniform Welding Quality:
Force & stoke settable welding heads along with uniform distribution of secondary current gives distribution of Current, pressure & thus consistent weld quality.

Lesser consumption of Electrodes:
Design & shape of electrodes is such that maintaining uniform gap between electrodes becomes easy. And thus re machining of electrodes is drastically reduced , which results in higher life.

Lower maintenance:
All the parts of machine are easily accessible & are designed for long life. As a net result of which maintenance& replacement are down to minimum.

Operation & sequence:
Fixture provided with machine for a particular design of wire condenser, helps user to locate tube & wires accurately & quickly in position. Light weight design of fixture along with well designed guiding system allows operator to index the fixture manually through the machine line by line with out much effort during operation of machine. After every indexing , three welding heads weld one line in a sequential manner resulting in high quality & consistent weld. After every weld cycle operator can index fixture manually to next weld line. In this way complete wire condenser will get welded in shortest possible time.

Machine control:
The machine is controlled by a PLC which gives optimized time for each weld, thus improving the speed of the machine, and providing easy diagnostic facility for the machine.

The welding is controlled through mechelonic enginerrs make 400 series microprocessor based welding controller with constant current facility thus providing consistent welding quality. The controller has a in built facility for line voltage compensation for fluctuating line voltage

Note :: Machine is normally provided with three welding heads & one 75 KVA transformers, If any particular requirement for 4 welding heads & more than one welding transformers is felt the same can be given. Also as a standerd single phase AC transformer is give, but un option of 3 phase DC transformer is also available.

Company Details

The pursuit of excellence has been a constant endeavour at mechelonic engineers pvt ltd. The company has carved for itself a special niche as a complete solution provider in the field of resistance welding.
The success of mepl is attributed to the constant updating of technology, a firm commitment to continuous R&D, and a strong team that believes in itself and the company they are part of.
Today mechelonic engineers boasts the widest range of range of products and services in the Indian Market. Or, as we like to say, 'Bigger, Better, Faster and More' Welding Solutions than anyone else.
Besides the design and manufacture of standard resistance welding machines, mepl also builds a large number of dedicated, sophisticated, special purpose machines for high speed production; engineers custom solutions for special welding lines; undertakes the execution of turnkey projects and provides service backup for large welding plants.
The Poduct Range Includes -
• Standard and Special Purpose Machines in 1Ø AC and 3Ø DC execution
• CMOS IC and Micro-processor based Solid State
• Weld Controllers • Welding Fixtures
• Allied Machines for complete welding lines
Mechelonic engineers' range of machines comprises of three product lines -
General Line : This line consists of standard and special purpose machines designed to meet the welding needs of most industries like Automobile, White Goods, Aerospace/Aviation, Electrical Switchgear, Semiconductor, Steel Mill and Metal Furniture Manufacturing. This line includes Spot, Projection, Seam and Flash Butt Welders, Metal Gathering Machines, Resistance Heating Machines, Resistance Solidification/Brazing Machines, Capacitor Discharge Projection Welders, Capacitor Discharge Stud Welders, Strip Seam Welders, Portable Spot Welders etc.
Container Line : This line caters exclusively to the metal container industry. The range includes Medium Speed and High Speed Automatic Side Seam Welders (Bodymakers), Semi-automatic Side Seam Welders, Stretch Formers, Paneling Machines, Beading Machines, Roll Formers, Ear Lug Welders, Handle Welders, Conical Expanders and other allied machines.
Rail Welding Line : This line has been developed to meet the stringent standards required for the manufacture of continuous welded railway tracks. The range consists of Rail Flash Butt Welders, Weld Flash Strippers, Weld Data Recorders, Rail Straightening Presses and Rail Grinding Machines. The pursuit of excellence has been a constant endeavour at mechelonic engineers pvt ltd. The company has carved for itself a special niche as a complete solution provider in the field of resistance welding. A significant part of mechelonic engineers' revenue is due to export of its products and services. mechelonic engineers machines can be found all over the world. Some countries/regions that we have had the pleasure to work in are USA, Autralia, Belgium, Germany, The Middle East, South and South East Asia, Eastern and Southern Africa