Ultra Vacuum Mixer

Listing ID #4253348

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Ultra Vacuum Mixer - Vacuum Homogenizer Mixer- Vacuum Emulsion Mixer Vacuumized Mixing Technic Application & Process : Ultra Vacuum Mixer is applicable for a wide variety of viscosity product, i.e.....

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Product Details

Ultra Vacuum Mixer - Vacuum Homogenizer Mixer- Vacuum Emulsion Mixer

Vacuumized Mixing Technic

Application & Process :

Ultra Vacuum Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6,000 liters working capacity.

Application :

Pharmaceutical: Ointment, Cream, Gel, Lotion, Paste
Cosmetics: Cream. Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks
Body Care Products: Toothpaste, Shampoo, Conditioner, Liquid soap
Food: Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine
Chemical: Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint

Working Principle :

The basis of mixing system of Ultra Vacuum Mixer is a combination of counter - rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top - to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately.

Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter - rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control.

Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air.

A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition.

Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container.

Design Features :

Designed strictly compliance with the stipulation of cGMP
Product contact parts AISI 316 Quality and Non contact parts S.S.304 Quality.
Machine compact in designed single base structure to for simplicity in mounting.
Top Ultra mixer agitator with extremely efficient shearing force.
Contra Movement of the agitator blade means the both anchor stirrer move anti direction.
The both agitator having nos. paddle with 45°C
Homogenizer located at lowest point in the vessel for internal homogenization.
Top lid is mounted with hydraulic lifting device.
Integrated vacuum pump and vacuum equipments with manual controls.
Tilt able product bowl to discharge product or clean.
Top lid having connection for vacuum and charging of the material and visualize window.
Manual operated valves
Outer agitator is fitted with self pressure adjustment Teflon scrapper and drives through hollow shaft gear box with motor.
Centre agitator is having separate drive with gearbox with motor.
The scrapper is made from Teflon.

Optional Features :

A C Frequency Drive with variable speed for main agitator, counter agitator and homogenizer.
Mixing bowl with heating / cooling jacket and insulated.
Mixing bowl tilting type/ Wheel Mounting / Fixed.
Type of Mixing Blade: Single Anchor/Double with contra action/ planetary motion with single /double blade.
High speed homogenizer mounting from top/bottom.

Safety Features :

Emergency stop button
Safety vacuum relief valve
Limit switch at top lid
Over load protection by relay.
Semi automatic control system and safety equipments.

Machine Description	PVM 10	PVM 25	PVM 50	PVM 75	PVM 150	PVM 250	PVM 500	PVM 1000	PVM 1500	PVM 2000	PVM 3000	PVM 6000
Total Volume (Liter)	12	34	72	100	204	340	647	1365	1855	2600	3900	7400
Working Volume (Liter)	10	25	50	75	150	250	500	1000	1500	2000	3000	6000
Width (mm)	600	685	800	800	1000	1000	1200	1500	1600	2100	2400	2700
Length (mm)	1620	1340	1700	1700	1850	2000	2650	3500	3300	2100	2400	2700
Height (mm)	1780	1823	2100	2100	2600	2600	3125	3700	4000	4300	4800	6100
Main Agitator Motor (kW)	0.55	0.75	1.5	1.5	2.2	4	5.5	7.5	11	11	15	18.5
Counter Rotating Motor (kW)	0.37	0.55	0.75	0.75	1.5	2.2	4	5.5	7.5	7.5	11	15
Homogenizer Motor (kW)	1.1	1.5	2.2	2.2	4	5.5	7.5	30	40	22	30	45
Tilt able Vessel	Yes	Yes	Yes	Yes	Yes	Yes	Yes	No	No	No	No	No

Company Details

The aim of Prism Group’s Pharma Division is to meet our customer’s entire requirement, applying the best technology and automatizing of the process, ensuring reliability, ease of use and long life the investment. A wide range of Process machinery is created by the Company based in Ahmedabad, India. With an ever increasing presence in the Process Machinery for Laboratory and Pilot scale line for Powder, Liquid and Ointment processing for Research and Development of Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Foods, Dairy, Bakery, Confectionery, Agro Chemical, Chemical, Ayurvedic & Herbals, Paint, Ceramics, Catalysts and Pharma Institutes. The Prism Pharma Machinery is having world’s largest range for lab process equipment. The company is known for innovative manufacturer for processing system for drying, granulating, mixing, milling, size reducing, blending, tabletting coating, pelletizing, pellet coating, stirring, homogenizing, Vacuumised mixing, filtration, evaporation, containment, material conveying, cleaning and fermentation as well as process integration and process automation service. Prism focuses on specialized mechanical engineering, especially process engineering and equipment along with automation engineering. We sincerely would like express our thanks to our customers for supporting and affection. PRISM has been and will be working more closely with all its precious customers and partner companies, keeping deep in mind the fact that sharing efforts makes sharing fruits. The philosophy of PRISM, “Customer First”, reflects our goals to create the most innovated products that can release our customers from simple, repetitive and routine works and get them to do more valuable production. We strive to not only provide quality products, but also become your genuine partner in your work required the high productivity.
positive thinking corporate overview takes in front view
Prism® Group of Company’s “Prism Pharma Machinery' is started now under roof of ‘Prism Pharma Machinery” established in the year 2003 with in house manufacturing facility, over the last six years of our existence we have carved a niche par excellence in the market through consistently providing world class range of Lab scale and Pilot scale Process Machineries with international standard for current GEP norms as well as provide effective & prompt after sales services. Now we strive to offer our customers, hi-tech Process Machineries and latest equipments that assist to enhance the production capability at your research facility and thereby reduce the input cost. We consult to Process engineers, Pharmacists, Chemists and Chemical Engineers s for designing of every product for quality & performance to receive reliable & safe results. The company has got cutting edge innovation, facilities and management and it works constantly with a motto of 'TOTAL CUSTOMER SATISFACTION'. Professional production planning processes play a crucial role in the effectiveness of process. Since our inception we have registered a steep growth in our business and have earned the recognition as one of the most efficient and reliable Process Machinery manufacturing companies of India.
The aim of Prism Group's Pharma Division is to meet our customer's entire requirement, applying the best technology and automatizing of the process, ensuring reliability, ease of use and long life the investment. A wide range of Process machinery is created by the Company based in Ahmedabad, India. With an ever increasing presence in the Process Machinery for Laboratory, Pilot & Production scale for Powder, Liquid and Ointment processing for Research and Development, Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Foods, Dairy, Bakery, Confectionery, Agro Chemical, Chemical, Herbals, Paint, Ceramics, Catalysts and Pharma Institutes.
The Prism Pharma Machinery is having world's largest range for process equipments. The company is known for innovative manufacturer for processing system for drying, granulating, mixing, milling, size reducing, blending, tabletting, coating, pelletizing, pellet coating, stirring, homogenizing, Vacuumised mixing, filtration, evaporation, containment, material conveying, cleaning and fermentation as well as process integration and process automation service. Prism focuses on specialized mechanical engineering, especially process engineering and equipment along with automation engineering.
We sincerely would like express our thanks to our customers for supporting and affection. PRISM has been and will be working more closely with all its precious customers and partner companies, keeping deep in mind the fact that sharing efforts makes sharing fruits.
The philosophy of PRISM, 'Customer First', reflects our goals to create the most innovated products that can release our customers from simple, repetitive and routine works and get them to do more valuable production.
We strive to not only provide quality products, but also become your genuine partner in your work required the high productivity.
Positive Thinking Corporate Overview Takes in Front View
Prism® Group of Company's 'Prism Pharma Machinery® ' is started now under roof of 'Prism Pharma Machinery' established in the year 2003 with in house manufacturing facility, over the last six years of our existence we have carved a niche par excellence in the market through consistently providing world class range of Lab, Pilot & Production scale Process Machineries with international standard for current GMP norms as well as provide effective & prompt after sales services. Now we strive to offer our customers, hi-tech Process Machineries and latest equipments that assist to enhance the production capability at your facility and thereby reduce the input cost. We consult to Process engineers, Pharmacists, Chemists and Chemical Engineers s for designing of every product for quality & performance to receive reliable & safe results. The company has got cutting edge innovation, facilities and management and it works constantly with a motto of 'TOTAL CUSTOMER SATISFACTION'. Professional production planning processes play a crucial role in the effectiveness of process. Since our inception we have registered a steep growth in our business and have earned the recognition as one of the most efficient and reliable Process Machinery manufacturing companies of India.
Value Experiance Management
Successful experience ensures reliable process & model selection for customers, PRISM owns the powerful database accumulated by over 25 year's experience, which is the strong basis for supporting our customer to make right solution in practical.
Mr. Dilip Patidar - Director - Mechanical Engineer
Mr. Dilip Patidar is a marketing director and he has looking and takes responsibility for International Marketing, Design, after sales and service and Quality. He is a technocrat with total experience of 22 years in pharmaceutical Machinery field.
Mr. Bharat Patel - Director - Mechanical Engineer
Mr. Bharat Patel is a technical director and he has looking and takes responsibility for Planning, Production, Purchase, Quality and after sales and service. He has total experience of 18 years in Pharmaceuticals machinery and Engineering.
Spiritual & Faithful Team has Strengths for Wining
We have a team of internationally acclaimed manufacturing team. Our engineers are perpetually evolving with new innovations. Our products are a result of a blend of modern technology and efficient manpower. The Company has highly skilled Technical and Administrative Persons having specialization in their fields. Our manufacturing Production Team Unit consists of Engineers- (45), Skilled Technician (50), Semi skilled technician (60), Fabricator and Welders (10).
We have a team of quality control team, who inspect the entire manufacturing process & test finished products to ensure global quality. All our machines are designed & manufactured with the close co-ordination with our customers who are end user to avoid any defect.
We provide complete technical help, consultancy & expert services for Process designing, Process Plant Designing, Requirement of Process Machinery, Renovate and Automation of Process machinery and accessories and Spare Parts. We are able to alter, redesign, and renovate machines as per client's specifications.
With a proven track record of prompt services, we are able to deliver our products at the customer venue within the stipulated time frame.
Choose Precision, Show Profession
The choice we made in each step determines whether we can succeed. PRISM choose the principle of creating value for our client. So we assess carefully each order we get, not only to keep our reputation but also to make sure our client approve the value we created for them buy our careful design. With our profession in manufacture, strictness in management and honesty in working, PRISM has become one of the leaders in our field.
Seize Each Inspiraton of Innovation
Successful innovation can predict market. This predication ability is acquired from thorough research of market and technology. So innovation revolution is badly needed under the situation that traditional products have reached their limits and the costs are mounting. Experts in PRISM have made the dream come true by inventing automation, new material and neno technology for manufacturing. Investment is our focus, and low costs will our clients more competitive in the market.
Take Care Each Step of Quality Control
Excellent quality and perfect service are the goals PRISM persistently pursues. Our understanding of quality is not just confined to the product but also the commitment to our customer, the consistent service we provided and the use value, appearance and performance of the product. Our machines are designed & manufactured with the close co-ordination of clients to meet with them requirements. We follow stringent quality control measures to ensure that the quality standard is maintained at all levels. Our adherence to national and international standards for current GMP & GEP norms of quality has given us a competitive edge. Prism's commitment to high quality can be seen in every from compact and reliable design, perfect technology, globally sourced assembly parts to satisfying after- seals service and validation support.
Our Strength is our Facility
We have five full fledged in house manufacturing facilities with advanced state of art equipment in the heart of industrial zone of Gujarat - India at Vatva G.I.D.C.
Unit- 1
Having 2450 sq meters at Plot No. 3713, Phase IV, GIDC, Vatva, Ahmedabad, Gujarat, India. For, Manufacturing of Pharma Machinery & Process Equipments.
Unit- 2
Having 850 sq. meters at Plot No C1B-4614, Phase IV, G. I. D. C., Vatva, Ahmedabad, Gujarat. For, Manufacturing of Textile Machines & Accessories.
The credit for our phenomenal growth in such a short time goes to our sound infrastructure that is equipped with state-of-the-art production facility. We possess a well equipped production unit backed by hi-tech machines and sophisticated technology.