Tyre Pyrolysis Plant

Tyre Pyrolysis Plant that we offer is used for recycling the waste tires. Our Tyre Pyrolysis Plant is environmental friendly as it does not make use of any chemical ingredients during the process. Further, there is zero soil, water and air pollution is created after the process. Our Tyre Pyrolysis Plant is the most cost-effective and efficient way to recycle the waste tires.

Features of the Plant

• 100% recycling of tyre wastage is achieved (No churn left after the process)
• No chemical ingredients are used in process (environment friendly)
• During and after the process; no soil, water or air pollution is observed.
• Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)
• The most cost-effective wastage tyre recycling technology in the world.
• Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.
• Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.
• The process can be applied to all rubber based materials.
• The system creates an alternate source of energy to replace petroleum products and natural gas.
• System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.
• The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

Technical Detail

• This is a batch process system.
• The wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure.
• The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.
• These vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form.
• During the process, carbon black and steel are also generated.
• The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.
• These systems can be operated 24*7/365.

Advantages :

• Less Floor Space : With our special design, Anjali 6th generation pyrolysis plant does not need subgrade since we add an apyrous pedestal under the reactor to replace the subgrade, it can save our clients lots of land and civil engineering cost.
• 3 to 5 times service lifes : At before, the reactor service life is decreasing day by day due to thermal expansion principle, now we add a special equipment inside the reactor and it is hot air heat the reactor. The service life is 3 to 5 times than before. On the other hand, the heating energy can get 100% utilization.
• Fully environmental friendly : There is a dust removal system connect to the top of the reactor, the dust remover adopts cyclone de-duster and filter bag de-duster composite design, it can guarantee the best environmental dust removing effect. Another feature of the de-dusting system is that it does not need de-dusting pool.
• Condensing system : The condensing system of pyrolysis plant decides the oil yield on a large extent. Our newest pyrolysis plant still adopts three steps cooling system, but now we use four six meters big horizontal condensers, and still another two vertical condensers to guarantee the oil quality and yield.
• High value by-products : Carbon black could be made into pellets with our carbon black process device, you could sell carbon black pellets into factory to make pipes or used to other plastic or rubber products. It is very profitable.

Security :

• Adopting automatic submerged welding technology
• Adopting manufacture process controlling system .
• Steam pressure and water pressure

Environmental Friendly :

• Emission Standard: Adopting special gas scrubbers
• Smell during operation: Fully enclosed during the operation
• Water pollution: During the operation, the water we use is recycling one to cool down the gas-oil and convert into liquid oil in the condensers. No pollution at all.
• Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

Full open door design :

• Speedy Loading in and steer drawing out, easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible Graphite packing
• Fully enclosed Carbon black discharging system under high temperature.
• Energy conservation and low cost on operation.