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    Epoxy Glossy Tooling Grade Resin, Feature : Anti-wrinkle, Dry Cleaning, Eco-friendly

    • MaterialEpoxy
    • FeatureAnti-wrinkle,Dry Cleaning,Eco-friendly
    • FinishingGlossy
    • Supply TypeManufacturer, Exporter, Supplier
    • Preferred Buyer Location All over the world

    General Description : Toolex is epoxy base vinylester tooling gelcoat perfectly suited in making of FRP moulds for open and closed moulding processes. Mould will have properties like substantial....
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    General Description :

    Toolex is epoxy base vinylester tooling gelcoat perfectly suited in making of FRP moulds for open and closed moulding processes. Mould will have properties like substantial gloss retention, resistance to splitting, stability at high temperature. Tooling gel coats are specially designed to provide a highly polish-able and durable surface to moulds. They are formulated to create a surface capable of yielding hundreds of releases, resist surface damage and work well with a wide range of release agents. These require very high levels of durability to overcome the mechanical and thermal stresses encountered during the curing and demoulding processes. Give long production cycle to be carried out on the mould. The outer surface layer must be able to protect an object from atmospheric, chemical, and ultraviolet prevents water absorption inside the fibre of the material as well as deterioration due to aggressive saponification. Indispensable for the production of a mould that is adequately resistant. It provides wet-out, easy air release, low shrinkage, and higher deflection temperature.

     

    MOULD CONCEPTION :

     

    FACE COAT :

    • Use low shrinkage Gelcoat toolex to create layer thickness of 0.6 – 0.8 mm.

     

    SKIN – LAMINATE

    • 1 Layer of 30 GSM surface mat with low shrinkage tooling resin.
    • 1 layer of CSM 225 with low shrinkage tooling resin.
    • 2 layers of CSM 300 with low shrinkage tooling resin.
    • Create a thickness of skin-laminate between 2 – 3 mm.

     

    INTERMEDIARY :

    • 3 Layers of CSM 450 with low shrinkage tooling resin.
    • Create a thickness of intermediary between 5 – 6 mm.

     

    STRUCTURAL

    • 01 layer of WR 610 with low shrinkage tooling resin
    • 01 Layer of CSM 450 with low shrinkage tooling resin
    • 01 Layer of core mat with low shrinkage tooling resin
    • 01 layer of CSM 450 with low shrinkage tooling resin.
    • Create a thickness of structural between 8.5 – 9.5 mm

     

    Vinylester resin & Gelcoat

    We offer wide range of tooling grade resins and gelcoat based on vinylester, suitable  for all kind of FRP mould making.

     

    Our tooling resin and gelcoat has following properties :

    • Very Low shrinkage
    • Thermal resistance
    • Chemical resistance
    • Good mechanical property

     

    The resins available for tooling  are :

    • IR-505 – Tooling Resin For mould making
    • IR-521 – Tooling Gelcoat For mould making

     

    GLASS FIBRE REINFORCEMENT

    As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.

     

    The Available are :

    • Wooven Roving (WR) – 360/610/225 GSM (OCF/IMPORTED)
    • Chopped standard mat (CSM)- 225/300/450 (OCF/BINANI/IMPORTED)
    • UD Mat
    • Surface Mat – 30GSM (IMPORTED)

     

    CATALYST SYSTEMS

    Company also Provide good quality catalyst systems MEKP from its own brand and also Akzonobel brand.

     

    The Available are :

    • MEKP – IPROX IM-500
    • M 50 Butonox

     

    ACCELARATOR

    Company Offers own Accelerator/Cobalt Systems and also ALFA Cobalt make for FRP Industries

     

    The Available are

    • INOX Cobalt 6%
    • Alpha Cobalt 2%, 3% and 6%
    • DMA – Promotor (IMPORTED)

     

    RELEASE AGENTS

    • The Available are
    • Mc Lube
    • Wax polish
    • PVA powder

     

    ACCESSORIES

    The Available are

    • Brush – 2”/2.5”/3”
    • FRP Rollers – 2”/4”/6”
    • Gelcoat Spray Gun

     

    PIGMENT PASTES

    Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.

     

    Technical Support

    Our technical teams are Experts in Tooling Process raw material requirements, processing technology and are happy to help our clients whenever required. Our Technical person will visit immediately if you face any kind of issue whether that related to your production process or any raw material. He will assist you handle the same, and share RCA (Root cause analysis)/CAPA (Corrective and preventive action) closer.


    COMPARISON CHART

    SPECIFICATIONISO GELCOATTOOLEX GELCOATBENEFITS

    Number of release cycle
    With traditional isophthalic based gelcoat generally after 300 to 500pcs releases there are damages in the die like cracks, star marks, roughness, crazzing.DIE made with TOOLEX gelcoat no. of releases can be drawn more than 1000 to 2000pcs without any damages.reduces Downtime of die and hence high productivity
    Reduces overall die cost per unit

    Finishes
    Standard and Dull finish die hence product finish is also dull and poor.DIE made with TOOLEX is having extra ordinary high gloss finish which produces equally excellent finishes in products.Increases saleability of the product
    Better value addition can be realised

    Production
    Traditionally Production from a single die is 1-2 pcs in 8hr shiftAs Release is fast and smooth so efforts and time in releasing reduces significantly and production increases by 20%Overall production time reduces by 10%
    Higher production and manpower cost reduction by 10 - 20%

    Maintenance
    It require regular maintainenceDue to its hardness, strength it doesn’t require buffing and cleaning regularly.It saves COST and TIME. Production will smooth and Fast.

    Ease to apply
    As its viscousity is normal labour require more effortsIts viscosity is low so applying its layer is easy and fast.It reduce cost of a DYE due to low viscosity quantity will be less apply by 20-30%.








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