Toilet Soap Plants

ADHISAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard.
Following machineries are supplied to perform individually or as a complete plant.

• Sigma mixer
• Noodler / Refiner
• Triple roll mills
• Duplex vacuum plodder
• Bar Cutting machine
• Toilet Soap Stamping machine
• Soap packing machine
• Cartoning machine
• Auto case packer 

• OPTIONS : FULLY AUTOMATIC TOILET SOAP PLAT

  • Automatic raw material elevation
  • Process Automations and batch weighing systems
  • Direct feed of soap to stamping and packaging lines with auto recycling.
  • End of line automations

  MECHANIZED TOILET SOAP PLANT

  • Bucket elevator noodle feeding
  • Direct feed of soap to stamping and packaging line with auto recycling

  BASIC PLANT

  • Only Basic Machinery will be supplied
  • Hand stamping or foot stamping machine.

  TOILET SOAP PLANT FINISHING LINE:

  • Soap making from Soap Noodles comprising of the following stages
  • Noodles along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
  • Mixed mass from the sigma mixer is fed to the plodder for refining.
  • The refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes.
  • The flakes are fed to the duplex vacuum plodder and taken out as bars of required size
  • Bar from the plodder is cut to desired size and stamped according to the shape required
  • Stamped cake is wrapped or carton packed depending upon packaging design preferred Finally fed to the master carton 

  SALIENT FEATURES OF MECHANIZED PARTIAL AUTOMATIC TOILET SOAP PLANT:

  • Sigma mixer is placed on the platform to enable material flow by gravity
  • Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred
  • Entire mixed mass from sigma mixer is fed to Noodler / Refiner
  • Refined soap mass is fed to the Triple roll mill where it is flaked out
  • Flaked material is lifted by conveyor to the Duplex Vacuum Plodder
  • Bar cutter cuts the bar to set repeat lengths
  • Soap cutter is used to cut the soap to billets matching to the final size
  • Billets are fed to automatic stamping machine or manual stamping machine
  • Stamped cakes are either carton packed or soap wrapped