Synthetic Detergent Plant

Listing ID #3955742

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Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

Precision Machinists supplies synthetic Detergent Plants for Powder, Cake and liquid soap.1. Detergent Cake PlantThe Basic process comprises of all the raw materials being added into a mixer as per....

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Product Details

Precision Machinists supplies synthetic Detergent Plants for Powder, Cake and liquid soap.
1. Detergent Cake Plant
The Basic process comprises of all the raw materials being added into a mixer as per the sequence of the formulation and mixed till the reaction is complete. The mass is then extruded into bar or cake depending on the shape and size using plodder.
The equipment needed for a detergent cake are as follows:

	Sigma Mixer		Plodder
	Lump Breaker		Cutting with Embossing Machines
	Belt Conveyor

We also give Sulphonation plant to manufacture surfactants for use in detergent Product
Batch Sulphonation Plant Using Sulphuric Acid/Oleum
Sulphonation Plant : In this process organic material like LAB/DDB is Sulphonated by Using Oleum and/or sulphuric acid as sulphonating agent, sulphonation is completed in a single agitated vessel called sulphonator. This vessel also acts as a dilutor and a separator to give final sulphonic acid and spent acid, cooling coils are provided to maintain the temperature. Such plants require less investment and are ideal for small capacities.

7. Continuous Sulphonation using Sulphuric Acid/Oleum
In this process organic material like LAB/DDB is sulphonated by Sulphuric acid and/or oleum .The process of sulphonation is completed by using various equipments like sulphonator, Dilutor, and a separator. This is a continues process where by the raw materials are fed continuously by means of dosing pump and the final products like sulphonic acid, spent acid are also discharged continuously. Such a plant is ideal for medium as well as large capacity.

Continuous Sulphonation by Cascade Reactor
In this sulphonation is carried out by using a mixture of SO₃ and dry air. The SO₃ gas can be obtained either by Oleum stripping or vaporization of liquid SO₃ or by sulphur burning. Main equipments like Cascade reactor, Air generator, Air drier, Scrubber system, Electronic precipitators (ESP) and equipment for SO₃ generation are used for this process. Additional equipments like Heat exchanger and vaporizer are required for oleum stripping/liquid furnace, SO₂ cooler, SO₂- SO₃convertor, SO₃ cooler and SO₃ filter are used. This process is ideal for medium to large capacities and requires fairly high investment. Moreover the quality of sulphonic acid produced by this method is better than the above two process.

Continuous Sulphonation using Sulphur Burning
The basic process of sulphonation is similar to that of cascade reactor. This is a continuous process and sulphonation is carried out by a film reactor instead of a cascade reactor. The quality and the colour of sulphonic acid produced by this method is very much superior than any other process. Another advantage of this process is that it can sulphonate various organic material like linear Alkyl Benzene, Alpha olefin, Methylesters etc. This process is ideal for large capacities and requires a high investment.

Company Details

In India, Precision Machinists was the first to develop a Plodder for Toilet Soap as well as Laundry soap Plant in the Year 1965. Since then the convoy of Machinery and Solutions to numerous clients within the Nation as well as abroad has kept us on the leading position in the industry.
We provide cutting edge solutions and state-of- art equipments to various applications like, Toilet Soap and Laundry Soap Plant, Detergent Cake Plant, Detergent Powder Machinery, Fatty Acid Plant, Sulphonation Plant, Oil Refinery Plant, Saponification – Noodle Plant. We specialize in manufacture, installation and commissioning of these projects as well as glycerine distillation plant and allied equipments.
Our commitment to the continuously improving technology and consistency in quality has become a tradition to cater to the requirement of multinational organisation in this field.
Our experience encompasses the areas such as basic design, detailed engineering, supply of the plant and equipments on turnkey basis and also erection and commissioning. Precision Machinists designers and engineers have kept themselves abreast with the latest technologies around the world. They research with the leading manufacturers and clients to determine the current and future needs of these industries. Such requirements have been studied with great care, concentrating on the difficulties commonly encountered by the actual users. The result of these activities is what results in new levels of productivity, efficiency and reliability.
Situated at the Kandivali Co-op. Industrial Estate, Kandivali (W), Mumbai, Maharashtra, India, Precision Machinists is one of the subsidiary of Patil Machines Pvt. Ltd. The group consists of the following associates to provide ancillary solutions to the above mentioned industry.
1. Primac - Soap Dies & Moulds
2. Ananta Consultancy - Technology / Know How of Soaps, Detergents, Oil, Fatty Acids and allied products.