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    Semi Automatic Fly Ash Brick Plant

    • Supply TypeManufacturer, Exporter, Supplier
    • Preferred Buyer Location All over the world

    Fortune Engineers has reached the peak of success in Manufacturing and Supplying Semi Automatic Fly Ash Brick Plant. Semi Automatic FlyAsh Brick Plant that we offer in the market can manufacture....
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    Company Information

    • calendar Member Since 17 Years
    • building Nature of Business Manufacturer
    • Year of Establishment 2001

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    Fortune Engineers has reached the peak of success in Manufacturing and Supplying Semi Automatic Fly Ash Brick Plant. Semi Automatic FlyAsh Brick Plant that we offer in the market can manufacture bricks in different sizes as per the clients̢۪ requirements. The size of the brick can be changed by altering mould set in 1-2 hour. Keeping the current market scenario in view; we have fixed reasonable prices for our Semi Automatic Fly Ash Brick Plant.

    Attributes
    • Simple operation
    • More number of bricks per hour
    • Provided with Crompton/ Kirloskar/Std motors
    • No rotary parts
    • No use of electronics or instrumentation
    • High achievable capacity of bricks/hr
    • Long functional life
    Requirement
    • Manpower : 10 - 14 Person
    • Land : Minimum ½ Acres, Shed area 5x8 mts

    Productivity

    Model
    FEMBP - 02
    FEMBP - 03
    Brick Size230x150x90 mm230x110x75 mm190x90x90 mm230x150x90 mm230x110x75 mm190x90x90 mm
    No of Bricks per stroke8101281012
    Stroke cycle20 Sec20 Sec20 Sec15 Sec15 Sec15 Sec
    No of Bricks/Hr144018002160192024002880
    Achievable capacity Bricks/Hr100812601512134416802016
    Production in 8 hour shift80641008012096107521344016128
    Note :
    • Achievable capacity Bricks/Hr : 70% PLF

    Production Process

    Raw Material feedingManual feeding/Volumetric Control
    MixingBatch type intensive rapid mixing with manual water feeding.
    Brick ProductionPowder compacting technology with PLC controlled system to give sufficient pressure for inter-molecules bonding
    Green Production HandlingManually on Pallets
    Green Product CuringManual Curing System By Sprinkling Water jets

    Bricks Specifications

    ParticularsValueUnitRemarks
    Brick Weight2.7-3.2KgsSize 230x110x75 mm
    2.3-2.7KgsSize 190x90x90 mm
    Compressive Strength70-90Kgs/cm2Recipe is optimized to achieve it.
    Water absorption15-20%Depends on composition

    Composition

    ParticularsRange %
    Fly Ash60-70
    Sand15-25
    Cemen5-10
    Lime10-12
    Zypsum2-5
    Stee Plant Slag10-30%
    Note
    • The recipe can be set based on any of this available materials/waste to achieve the desired strength level.

    Scope of Supply for Semi Automatic Fly Ash Brick Plant

    Particulars
    Construction Features
    Purpose
    FEMBP-02FEMBP-03
    Pan MixerMixer with suitable regenerated Gearbox, having heavy duty Rollers. The entire inside body is provided with EN#9 liners For perfect mixing of ingredients to give consistency in Product quality.
    Cap500 kgs 750 kgs -
    Motor15HP Crompton/ Kirloskar/Std 15 HP Crompton / Kirloskar/Std-
    Belt Conveyor System5 meter long Conveyor system with structure and 1 HP Electric Motor & Gearbox bottom Guide Support base, top discharge chute.-For holding & conveying mix material to Press Feeding Hopper, by the time the next batch gets ready in Pan Mixer.
    Feeding Hopper 500 Kgs 750 KgsHold up of wet mix in storage hopper gives the minimum time required to initiate Cementing Process of Ingredients, before the mix is subjected to high hydraulic Pressure, & for continuity of the operation.
    Hydraulic Brick PressManual Lever operated Hydraulic Brick Press of 50 Tons loading capacity. The structure of the Machine is fully window cut type. The Machine is provided with Hydraulic Cylinders for
    • Pressings : 1 No
    • Ejection : 2 Nos
    • Feeder Trolley : 1 No

    The Machine is provided with Dust covers for punch mounting Plate, ejection Cylinder assembly & Feeder Trolley The Machine consists of Hydraulic Power pack with Dowty make gear Pump with 10 HP CG or Standard make Motor, Standard make Hydraulic components & Italian make lever operated Valves
    Having 8/10 or 12 Bricks Cavities depending on selected Size.
    Loading Capacity 50 T 84 T
    Pressings Cyliners 1 No2 No
    Ejection Cylinder 2 Nos2 Nos
    FeederTrolley Cylinder 1 No1 No
    Pallet Conveyor 10 feet long conveyor for transporting pallets, till they are handedled Ease of operation & time cushion for labour handling green product pallets.


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