Rubber Recycling Plant

Rubber Recycling Plant is used for the recycling of the waste rubber with the help of a Pyrolysis Process. Pyrolysis is a process of decomposition of organic compounds under oxygen-free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage as well. As a result of pyrolysis of wastage tyres one obtains:

FUEL OIL (42% to 45%)

The main oil product produced by our recycling application is the fuel oil that is widely used for industrial and commercial purposes. The oil has 42% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

CARBON BLACK (30% to 35%)

Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

Carbon black produced by Pyrolysis process (CBP) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;

• Electric cable jacketing
• Conveyor band
• Carrier Bands
• Hose and doormat
• Black nylon bag, Plastic pipes
• Rubber additive
• Automotive spare parts
• Black colorant in rubber materials
• Industrial rubber products
• Fire fighting

STEEL WIRE (10% to 15%)

Tyres contain steel wires and the amount ranges from 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.

GAS (5% to 8%)
Non-Condensable gases arise during the pyrolysis process. There are some advantages such as

• It has higher calorific value as compared to natural gas.
• It can be replaced where natural gas and propane are stored.
• The high energy gas may be utilized as a source of energy for the Pyrolysis process.
• The amount of gas generated in the system is 5% to 8% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 500 - 800 m³/day gas, which has an enormous energy potential when evaluated.