Rubber Dispersion Kneader

Listing ID #1317919

Get Latest Price

Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

Rubber Dispersion Kneader that we provide is designed as per industrial specific requirements. Rubber Dispersion Kneader is manufactured from the high quality components that range from low viscosity....

View More Details

Send Enquiry

Product Details

Rubber Dispersion Kneader that we provide is designed as per industrial specific requirements. Rubber Dispersion Kneader is manufactured from the high quality components that range from low viscosity adhesive to high viscosity polymers. We can provide Rubber Dispersion Kneader at competitive prices.
Applications

Rubber Compounds & End Products
- Natural Rubber
- Synthetic Rubber Mastication of NR, IIR, SBR, CR, EPDM
- Fluorine Rubber
- Silicone Rubber
- Rubber Tires
- Packing Gaskets
- Hose
- Belts
- Shoe Sole
- Sponge
- Electric Wire Covering
- Casters
- Golf Balls
- Oil Seal
- Weather Strips
- Water Proof Sheet
- EVA
- Thread Compound Battery Containers
Plastic Compounds & End Products
- HDPE
- LDPE
- PP
- PVC
- ABS
- PS
- EVA Thermoset plastics compounds & profiles wire covering
- BMC
Rubber Dispersion Kneader Can Also Be Used For Several Other Applications In
- Footwear
- EVA Rubber & TPR
- Sports Balls
- Vibration Insulators
- Elastic Cord
- Automobile & Electric Rubber Parts
- Chemical Industry Compounds
- Master Batches
- Phenol, polythene and other thermoplastic resins
- Tyres & tubes
- Micro Sheets
- Silicone Rubber

Salient Features

Maximum Dispersion
High Production
Double blades
Proper clearance
High cooling effect gives excellent dispersion which cannot be obtained from an open roll mill
Its production is 4-5 times more than an ordinary mixing-mill thus saving on labor and electricity

More Features

No Foundation Required : The kneader has a common bed-plate for all parts and required no foundation
Easy Cleaning & Color Change : Mixing chamber can be tilted which enables easy cleaning, because of this, different colored compounds can be made without trouble
Easy Operation : Easy operation with push-buttons and hand lever valves from the operating board
Short Mixing Time : Mixing time ranging from 6 to 12 minutes depending on compound's specific gravity
Accident Proof : No chance of an accident as on open roll-mill

Construction

Mixing Chamber : The mixing chamber is made from alloy steel & is a 'W' shape through which the rotors are assembled. The contact surface of the chamber is stelite welded & wear resistant hard chrome plated. Special steel jacket is provided for cooling & steam for heating. The rotors are coupled with special quality rotary joints to take water or steam.
Pressure Lid : This is made from alloy steel & is fitted with special pneumatic cylinder to press the material to be mixed. Wider surface area is provided which allow the ingredients being mixed to turn & move in the chamber freely. An arrangement for water or steam circulation is provided & the surface is hard chrome plated.
Dust Collector : Dust collector is provided to collect spurt powder during mixing & this collected powder can further be used in mixing, hence saving of waste material.
Electrical Control Board : A powder coated, dust proof electrical panel box is provided fitted with voltmeter, ampere meter, temperature indicators cum controller, contactors, timer, buzzer, emergency button, interlocking provision, on/off switches for motors, hand operated valves, overload relay, etc.
Bed Plate : TheThe machine has common bed on which all components are arranged in proper manner by which there is no need of foundation. (Not requirement of foundation bolts only floor level SOLID RCC).

Comparison Chart

Type	Mixing Mill	Dispersion Kneader	Banburry
Initial Cost	Low	High	Very Expensive
Mixing Quality	Good	Better	Best
Degree of Dispersion	Good	Better	Best
Construction	Open Type	Enclosed Type	Fully Enclosed
Safety	Risky	Completely Safe	Completely Safe
Operator's Experience	3 to 4 Years Experienced Operator	Semi Skilled Operator	Fully Skilled Operator
Mixing Time	15 - 50 minutes	7 - 15 minutes	3 - 5 minutes
Dispersion Effect	Good for High Viscosity Material, but not for Low	Good for both High & Low Viscosity Material	Good for High Viscosity Material, but not for some low viscosity materials
Production Output	Small	Very Good Production	Highly Productive
Heat Conductivity	Good for low temperature mixing, but high temperature mixing is impossible	Good for both high & low temperature mixing	Good for high temperature mixing, but low temperature mixing is impossible
Batch Capacity	Can be increased	Constant	Constant
Colour Charge	Easy	Easy	Difficult