Rotocone vaccum dryer

Listing ID #3795982

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Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

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Product Details

Most suitable for drying of materials which cannot resist high temperature, material which are easily oxidised, volatile materials which should be retrieved, materials strong irritant and poisonous in nature. The rotocone dryer with improved technology integrates during operation under vacuum. The Dryer rotates at a very low speed (5 - 12 rpm) and thus has very low wear and tear and requires very little maintenance. This machine is ideal for crystalline products, granules used in chemical, pharmaceutical and food industries. Revovery of Loss of material is effectively collected by a specially designed pilot filter fitted on the vacuum side, Solvent recovery is through condenser & receiver. The capacity of the machine ranges from 15 liters to 5000 liters.
The rotocone dryer is working under vacuum, facilitates enhanced drying efficiency, low temperature operation and economy of process by total solvent recovery. Due to vacuum, the drying is enhanced resulting in fast drying, cutting the process time, which saves heat energy and electric energy.

SALIENT FEATURES :
Totally sealed and protected from contamination Provision of sampling nozzle without breaking vacuum. Cyclone separator provided for recovery of any solid particle escape. Suitable size condenser & receiver provided for solvent. Mechanical seals for vacuum & hot water connection. Variable speed drive is provided for fine adjustment of the speed.
ADVATAGES :
Reduces drying time Uniform material shuffling over the heated contact surface of the cone. Handling and exposure of final product is avoided. Eliminates need for re-drying of lumps. System can process crystalline or amorphous powders which are prone for lumps Optimum and continuous vacuum during process.
SALIENT FEATURES - GMP Model :
Inner shell/Cone and contact parts in SS 316. Steam/HW water Jacket in SS 304. Insulation with jacket in SS 304. Cyclone separator in SS316. Condenser (shell & tube type) and Receiver ( cylindrical & cone type) in SS304 Digital Temperature Indicators (FLP) at Hot Water inlet and outlet. Digital Temperature Indicator (FLP) and Dial Vacuum Gauge in vapor line. Digital Temperature Controller (FLP) with Pneumatic Valve at Hot water inlet. Butterfly valve (SS316) at discharge port with dummy and hand wheel. Stand and Structure in SS 304 / MS with SS304 cladding. Drive unit enclosed with SS304 Covers Dry Mechanical Seal for vacuum side. Dry Mechanical Seal for Waterside. FLP Motor & FLP Control panel enclosed in SS304 panel Provision for Nitrogen purging/Vacuum release with interlocking to isolation valve. Temperature and Vacuum Gauges (Dial Type) on Cone. Safety Guard/railing telescopic type with limit switch (FLP) with interlocking. Drain plug and safety valve on Hot Water / Steam Jacket. Pulse jet type dust filter is provided inside the cone. Positioning wheel /inching button for cone DRIVE SYSTEM : Gear Box & Motor Direct Coupled and Gear Box to Cone Drive shaft Bull Gear-Pinion Gear Drive. Extended shaft (drive side) so that drive unit can be kept in service zone (if required) Vacuum loading system of wet material into the Cone. PHARMA FINISH : Internal 320 Grit Mirror Polish and Outer 180 Grit Mat Finish.
OPTIONALS :
Cantilever (One side base) construction for small models only. VFD for Drive Motor with RPM indicator. Condenser and Receiver in SS316 instead of SS304. Lump breakers with FLP motor, Mechanical seals and electrical slip-ring joint. Auto Bin loading mechanism with accessories. Vacuum pump with FLP motor. Hot water system (steam heated) with tank and circulation pump.

ODEL	RV-RCVD-15	RV-RCVD-100	RV-RCVD-200	RV-RCVD-300	RV-RCVD-500	RV-RCVD-750	RV-RCVD-1000	RV-RCVD-1500	RV-RCVD-2000	RV-RCVD-3000
Total Vol. in Ltrs.	15	100	200	300	500	750	1000	1500	2000	3000
Working Vol. in Ltrs.	9	60	120	180	300	450	600	900	1200	1800
Capacity in Kg. (max)	5	30	75	100	175	250	350	500	700	1050
RPM	6	6	6	6	6	6	6	6	6	6
Heat Transfer area in M2	0.5	3.5	4.2	5	6	7	8	9.5	11	15
Cyclone Seperator in Ltrs.	1	5	7	10	15	20	25	30	40	60
Condensor in M2	0.1	0.5	0.75	1	1.5	2	2.5	3	4	6
Receiver in Ltrs.	3	20	40	50	75	100	150	200	250	350
Charging Ht. in mm	700	13500	1500	1650	1800	2000	2300	2500	2650	2850
Discharge Ht. in mm	320	625	660	660	710	660	710	710	710	710
Gear Box	2”	2.5”	3”	3“	4”	4”	5”	6”	6”	8”
Main Drive Motor	0.5HP	2HP	3HP	3HP	5HP	5HP	7.5HP	10HP	10HP	15HP
Lump Breaker Motor	----	----	----	0.5HP	0.75HP	0.75HP	1HP	1HP	2HP	3HP
Charging dia. in mm	150	250	300	300	350	400	400	450	500	600
Discharge dia. in mm	75	125	150	150	150	200	200	250	250	300

Design Temp: 200"C, Testing: Vacuum side Full vacuum upto 750 mm of Hg & Steam/Hot water jacket side 5 Kgs/cm2 pressure test.

NOTE: Loading per batch in kg. of wet material based on 0.5 - 0.6 bulk density & 60% container volume.

OVERALL DIMENSIONS (APPROX.) :

Length in mm (with Cyclone)	870	1675	1900	2100	2300	2750	3100	3300	3550	3850
Length in mm (with Cyclone, Condenser & Receiver)	1150	2080	2300	2550	2850	3320	3750	4150	4450	4850
Width in mm (with Safety Guards)	580	1250	1350	1500	1650	1780	2080	2320	2575	2800
Height in mm	760	1625	1800	1950	2050	2380	2650	2840	3025	3250
Weight in Kg. (Approx.)	415	850	950	1050	1250	1580	1950	2480	3250	3450

Company Details

Ravi Industries, is pioneer in Processing Equipments, for Pharmaceutical, Bulk Drug, Cosmetic, Chemical, Food-Beverage and Allied industries. The company is run by two young & dynamic professionals Mr. R. K. Panchal & Mr.M. K. Panchal, who believes in strict quality product & quick after sales service. The company is manufacturing complete range of machinery related to Ointment, Liquid, Tablets & Injectable Section.
In the year 1980. RAVI INDUSTRIES was established with the aim to manufacture machinery parts and fabrication work of different Ointment, Liquid, Injectable & Tablet Granulation Section machinery. Since then the company has grown from strength to strength in last 20 years introduced nos. of new products and has attained unparallel leadership as a manufacturer of Pharmaceutical, Bulk Drug, Chemical, Cosmetics & Allied Industries. Today the company is manufacturing process machineries in Ointment, Liquid, Injectable & Tablet Granulation Section such as Ointment/cream Mfg.Plant, Liquid/Oral Process Plant, Dry Heat Sterilizer, Fluid Bed Dryer, Rotocone Dryer, Rapid Mixer Granulator, Octagonal Blender with vaccumised charging system & other machinery in Tablet, Ointment, Liquid & Injectable section.
Ravi Industries, pharmaTECH, - Process Machineries & Equipment comply with USFDA, UKMCA & cGMP Norms. The company is also fabricate process equipments under International Code like ASME Section VIII Div. 1. The main motto of company is to deliver Best Quality Products at most economic price & Excellent Customer Service after delivery.
The company is equipped with trained technical personnel, sound electrical & mechanical engineers & skilled workers with modern production technology & excellent working methods to mfr. quality product. We shall of course be continuing on the fast track of growth and will provide many more innovative products in the time to come. Development of our product line has been an end result of the interaction with industry people based on their requirements, experience and expectations. This is a constant process, which we carry out regularly. We take pride that our designers are based in the actual field and industry.
The company offers state of the art Standard Model / GMP Model with the option for fully automatic PLC (Programmable Logic Controls) for various process equipment's, designed to suit a specific and process as required by the clients product. We have suitable design of our products which are globally accepted, advanced international technology, steady performance, superior quality and best services. Our customer should see us as a professional partner & supplier.
At the RAVI INDUSTRIES the efficient and academically team spares no stone unturned, to be the best in custom build engineering by combining state-of- the- Art design and technology. The company is committed to ensure that no trouble being spared to see that every user of companies product is satisfied with its equipment.
Our company has got great achievements in the pharmaceutical,chemical, food & cosmetic manufacturing equipment field through the execution of our Brand name “pharmaTECH” -developing Strategy.
This products are of proven performance and can be seen in use to small scale industries, top loading Indian Comapanies and Multinationals. The products are also exported to various African, Gulf, Middle East & European etc. countries both directly and also through third party exports.