ROLL COMPACTOR cGMP Plain

Listing ID #3863214

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Screw Speed5-86 RPM Variable
Feeder Motor1 Hp / 3 Phase
Roller Motor1.5 Hp / 3 Phase
Working Capacity2 to 5 Kgs./Hour
Roll Speed2-29 RPM Variable
Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

Product Details

Description:
Roll Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine.
In the process of compaction the fine powder or crystalline powder are fed to the charging hopper of the Roll Compactor. Here the vertical feed screw feeds the powder into the compacting zone of the compacting rollers through the pre-compacting chamber. The adjustable speed (through AC Variable Frequency Drive – AC VFD) of feed screw pressures the powder to pass strictly between the compacting rollers gap and therefore strong/hard chips/flakes forms from the fine or crystalline powder. After proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality, the same speed ratio can be continue to achieve the more output (if the speed limit permits the machine rated roller & feed screw speed) from the same machine model.
The Roller surface can be selected depending upon the characteristics of the powder/product. If the products are well familiar with the Roll Compactor Machine, our Technical Team can suggest the perfect roller surface for the particular product base on an experience & expertise for it. For product development or evaluation of product or changing the concept of granulation method, or achieving the dust free granules in order to get the Export quality granules, we are always happy to carry out the trails with your material in our plant.

SALIENT FEATURES:

   • In Compliance with cGMP guidelines.
   • Contact Parts are made of S.S. 316 except rollers.
   • Very compact design available in Plain, Water Jacketed or Flameproof Model.
   • Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed               screw.
   • ELNP (Electroless Nickel Plating) or Hard chrome plated with mirror finished compacting rolls made of tools          steel.
   • Rolls drive through twins shaft gearbox with drive unit coupled to it using coupling, which ensures                      synchronization of the rolls with a steady torque loading.
   • Pre-Compression chamber guides the products to roll without any slippage or leakage.
   • Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-            316 quality material.
   • The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
   • Scrapper assembly also designed to dismantle for ease of cleaning.
   • A separate panel board which consist all controls and indicators of the compactor are permanently built in          namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and                feed screwand emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.
   • Electrical interlocking between main roll drive and fixed screw drive.
   • Water jacketing arrangement. (optional)
   • Hydraulic power pack system for Rear Roller. (optional)
   • AC Variable frequency drive for Rollers. (optional)

Company Details

GMP” is a leading manufacturer and a major exporter of liquid packaging machineries in the pharmaceuticals and allied industry. We, the enterprising technocrats, came together five years ago to start our enterprise in the emerging hub of machinery manufacturing in India - Ahmedabad.
Due to the quality of our machineries & technical support after sales, demand from the customers is increasing day by day. The existing plant in 8,000 Sq. Ft. area cannot meet with the increasing demand and hence we are establishing new facilities in 27,000 sq. ft. area. The state-of-the-art Machineries & Equipments conform to cGMP standard and are designed with care and conviction to handle customer’s complete requirements, from the small semi-automatic production environment to the fully automated, high end operations. The company has an impressive range of products to suit the various needs of the customers such as liquid oral packaging, liquid oral processing, automatic linear bottle washing machine, automatic volumetric liquid filling machine…. . Besides these, filter press/ pumps, tanks/vessels, slat conveyor belt, Granulation & coating, Tablet testing, Liquids, Ointments, Creams & Powders, Capsules filling machines, Dryers, Blenders, Injectables & Stainless steel furniture….. also feature in the products profile of the company.
Apart from the range of machineries manufactured, we source some machinery, carry out inspection and supply a variety of pharmaceutical and chemical equipments. Our Product Lines include: Tablet compression, Fluid Bed Dryers, …
All the “GMP” products are of international standard characterized by accuracy, reliability and durability. A professional management team of technicians that include expert engineers aided by skilled workforce strive to manufacture the best quality machines. In tandem with the technical team, the management keeps a tab on the market to assess its future needs and accordingly introduces in the market innovative and technologically advanced machines from the company’s production facility.
It is not, thus, surprising that the company has earned accolades in international circles. The company exports its products across the globe spanning four continents of Asia, Africa, Europe and South America. The high-precision products are exported worldwide. The company does not stop at its commitment to manufacture quality products but follows it up with after sale service delivered by technically qualified service team stationed at Ahmedabad. However, our compliance with the international standards gives little opportunity to the customers to seek after sales service.
In the short span of its establishment, “GMP” has made an impressive presence in the pharmaceutical, biotechnology, diagnostic, personal care and chemical and agrochemical sectors, which constitute the market of the company’s high tech, futuristic machinery. Recording a 100 percent annual growth year-on-year, “GMP” is ceaselessly treading the path of success covering milestones after milestones of techno-innovations. Behind all the achievements is the highly dedicated, enthusiastic and zealous workforce of the company which has left no stone unturned in making the company a successful and enviable venture in the world.