ROLL COMPACTOR cGMP Plain

Listing ID #3824497

Get Latest Price

Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

Roll Compactor & Roller Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or....

View More Details

Send Enquiry

Product Details

Roll Compactor & Roller Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine.

In the process of compaction the fine powder or crystalline powder are fed to the charging hopper of the Roll Compactor. Here the vertical feed screw feeds the powder into the compacting zone of the compacting rollers through the pre-compacting chamber. The adjustable speed (through AC Variable Frequency Drive – AC VFD) of feed screw pressures the powder to pass strictly between the compacting rollers gap and therefore strong/hard chips/flakes forms from the fine or crystalline powder. After proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality, the same speed ratio can be continue to achieve the more output (if the speed limit permits the machine rated roller & feed screw speed) from the same machine model.

The Roller surface can be selected depending upon the characteristics of the powder/product. If the products are well familiar with the Roll Compactor Machine, our Technical Team can suggest the perfect roller surface for the particular product base on an experience & expertise for it. For product development or evaluation of product or changing the concept of granulation method, or achieving the dust free granules in order to get the Export quality granules, we are always happy to carry out the trails with your material in our plant.

SALIENT FEATURES:

In Compliance with cGMP guidelines.
Contact Parts are made of S.S. 316 except rollers.
Very compact design available in Plain, Water Jacketed or Flameproof Model.
Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed screw.
ELNP (Electroless Nickel Plating) or Hard chrome plated with mirror finished compacting rolls made of tools steel.
Rolls drive through twins shaft gearbox with drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
Pre-Compression chamber guides the products to roll without any slippage or leakage.
Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material.
The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
Scrapper assembly also designed to dismantle for ease of cleaning.
A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.
Electrical interlocking between main roll drive and fixed screw drive.
Water jacketing arrangement. (optional)
Hydraulic power pack system for Rear Roller. (optional)
AC Variable frequency drive for Rollers. (optional)

Company Details

SAIMACH PHARMATECH Pvt Ltd. as an OEM has focused in Roll Compactor Machine, Tablet Presses along with its Punches & Dies/Tablet Tools, Granulation Machines for respective technology, starting from development machineries for innovative formulations up to scale up machineries. The founders of the company are Professional Mechanical Engineers having more than 15 to 18 years of manufacturing and domestic / export marketing of pharmaceutical machineries, who established their Goodwill with the customers with responsible & loyal approach.
Our state-of-the-art plant is located at Ahmedabad City, well known city of Gujarat State (India). The manufacturing plant and offices are located very nearer (approximately 10 km distance) to the Ahmedabad airport. The prime goal of the Company is “To Touch the Hearts of our customers by product and services at superior quality with most modern engineering, at a competitive price.” To achieve our goal, the company always readies to well-come the valuable suggestions, innovative ideas & feedback from the customers to improve the efficiency and performance of the products/equipments in a better way. SAIMACH always value the trust of our customers, and keep their interests paramount in every development/improvement we do, every choice we exercise. Through the ongoing process of achieving the product excellence, we re-think every business process, product and service from the standpoint of our customer – so as to exceed expectations at every touch point. We also believe in excellence of execution in large complex projects as much as small everyday tasks. “If something is worth doing, it is worth doing well.”
“The whole is always is greater than some of its parts” – In our fast growing knowledge economy, organization can prosper by the spirit of “Thinking Together – Team Work”. Our Marketing Team is in direct contact with customers for any technical /after sales support. The Team also access new requirements of customers for future with new or continuous innovations backed by strong Technical / Design & Development Department. The Production, Quality Control and Design & Development Teams are with highly qualified Engineers & well equipped with latest software of machine design, latest manufacturing machines & Inspection Equipments with one-and-only common goal that “Delight our Customers through innovative products, by utilizing advance technologies & services”.
SAIMACH manufacturing range includes Tablet Section Machineries & Granulation Section machineries to the Pharmaceutical Companies as well as Chemical, Food, Catalyst Industries, Salt Industries, Camphor Industries, Naphthalene Balls Industries, Fertilizer Industries etc.
We possess no greater asset than the quality of human capital and no greater priority than the retention, growth and well being of our vast pool of human talent. We honor human values, business ethics & honest growth.
We respect competition, because there’s more than one way of doing things right. We can learn as much from the success of others as from our own failures.