Sales :+91-9953717914|Support :+91-9700318318
Products / Services
  • Products / Services
  • Companies
  • Buy Leads
    Post Buy Requirement
    Rapid Mixer Granulator

    Rapid Mixer Granulator

    Get Latest Price
    • Supply TypeManufacturer, Exporter, Supplier, Retailer
    • Preferred Buyer Location All over the world

    High Shear Mixer Granulator has been developed for mixing of ingredients as well as wet granulation. The multi-bladed impeller is fitted close to the base of the mixing bowl whereas the chopper is....
    View More Details
    Send Enquiry

    Company Information

    Shashvath Fabricators And Engineersverified-icon
    location Vasai, Thane, Maharashtra
    View Number
    • calendar Member Since 10 Years
    • building Nature of Business Retailer
    • Year of Establishment 2014

    Ask for more detail from the seller

    Contact Supplier
    Report incorrect details
    View Company Details

    • Product Details

    • Company Details

    no_img_icon

    High Shear Mixer Granulator has been developed for mixing of ingredients as well as wet granulation. The multi-bladed impeller is fitted close to the base of the mixing bowl whereas the chopper is mounted on the wall of the mixing bowl. Both the impeller & the chopper have dual-speed options for gently distributing the binder solution as it is added and creating the vortex of the material being mixed.

    STANDARD PROCESSING DURATION:
    •  Dry Mixing approx. 3 – 5 Mins.
    •  Wet Mixing approx. 5 – 10 Mins.
    •  Wet Granulation approx. 5 – 10 Mins.
    •  Discharge approx. 1 – 1.5 Mins.

    Granulator is designed to achieve all the requirements of cGMP – Current Good Manufacturing Practices. The components can be easily dismantled, cleaned thoroughly and assembled in quick time. The shaft seals are very effective to check any leakages and cross contamination due to adherents. The bowl and all the components are of highly polished Stainless Steel with smooth contours and is crevice free.

    SALIENT FEATURES:
    •  Uniform distribution of all formulation ingredients.
    •  Short mixing and granulation time.
    •  Useful working capacity of upto 80% to 40% of bowl volume.
    •  Uniform granules by gentle processing.
    •  Wide range of applications.
    •  Easy scale up & Scale down between machine sizes.
    •  Bowl shape designed to have no dead spaces.
    •  All Saizoner process advantages of Granules Manufacturing.
    •  Drying under vacuum, at lower temperature with solvent recovery system.
    •  CIP system included enhancing cGMP, reducing product change over time.


    GENERAL SPECIFICATIONS :
    1MIXING BOWL & COVERSS 304 bowl design in three sections i.e Flat bottom, cylindrical mid portion and conical top portion for efficeint mixing operation & provided with counter balanced lid. Lid provided with vents, view ports & charging openings.
    2MAIN IMPELLER & DRIVEThe main impeller consists of dual speed 750/1500 synchronous dual HP TEFC motor, coupled through a belt drive to a worm reduction gearbox with chain coupling. The impeller is designed to provide mixing at the bottom and at the centre of the bowl and is driven through a specially designed bearing housing that facilitates inside wash facility for quick change over and also prevents leakage of powder from bottom entry and leads to longer life gear box.
    3CHOPPERThe chopper drive consists of dual HP speed (1400/2800 synchronous speed)TEFC MOTOR. The motor shaft is of SS and the chopper has specially designed 4 blade SS impeller. The shaft is integral with the motor. The assembly mounted horizontally into the bowl.
    4DISCHARGE PORTThe discharge port is mounted horizontally into the bowl with vertical downward opening. The opening is operated by pneumatic cylinder and discharged can be regulated for required opening.
    5MOUNTINGA sturdy MS channel frame is used to house the drive assembly at the bottom. The bowl is mounted on the top . A SS staircase and railings are provided for the platform. The platform is half covered with SS dimpled plates. For safe movement of operater and the area under the bowl is covered with SS. The entire body is covered from the sides by suitable SS covers.
    6CONTROL PANELThe control panel is mounted on platform and is provided with :

     

    •  Actuators for ON/OFF , slow, fast operation.
    •  Auto/manual controls.
    •  Timer.
    •  Indicator lights.
    •  Ammeter/Voltmeter for both motors.
    •  Controls for discharge opening/closing.
    •  Air regulator & Pressure guage & air filter.
    •  OPTIONALLY
    •  A PLC based control panel can be provided.
    7MAIN PANELMain panel consists of all prewired connections and it has only to be connected to the electrical supply. The circuits consists of MCCB and the relay. Wires coming out of the connections are numbered for easy recognition.
    8SPECIAL FEATURES
    •  Air purged shaft seals eliminating powder entering the seal.
    •  Built in cleaning system for both shaft seals.
    •  Layouts to suit individual requirements possible.
    •  Machine can be provided with loading & unloading units to form an assmebly line & reduce material handling (Optional feature).
    •  Fenner taper lock pulley on main drive to reduce vibration and better transmission efficiency.
    •  Main Bearing Housing provided with 3nos Oil seals and sleeve to minimize powder leakages / cross contamination.
    •  Chopper motor with built in SS shaft to eliminate roller, bearings and reduce maintainence.
    •  Main panel provided with pressure switch control for proper functioning of the machine at desired pressure of air only to prevent powder entry into impeller and eliminate jamming of impellers.
    •  Circuit provided with interlock contactors so that chopper cannot operate directly, independently.
    •  Discharge plunger provided with 3 position solenoid valve to open and close at desired levels, thereby regulating the discharge and preventing discharge of large lumps.
    •  Pneumatic circuit provided with non return valve and water inlet/ outlet connections for facilitate washing of the main impeller assembly without dismantling to facilitate faster change over.
    9SAFETY FEATURES
    •  Locking arrangement for motor to eliminate accidently starting with open lid.
    •  Enclosed moving parts.
    10PNEUMATIC SYSTEMThe pneumatic systems requires air pressure of 3 to 5 kgs/sq cm. It is used for operating the discharge valve (opening & closing).
    Air purging of chopper drive and main impeller drive to prevent cross contamination. The system consists of an air filter pressure gauge a 2 way solenoid valve (for discharge valve) and other pipes ferules & pneumatic fittings.

    Share your requirements for a quick response!
    Tell us what you need?

    By clicking Get Quotes Now, I accept the T&C and Privacy Policy.

    Looking for Rapid Mixer Granulator?

    Quantity
    Seller Contact Details
    View Mobile No Send Enquiry
    Waiting for permission
    To search by voice, go to your browser settings and allow access to microphone

    Allow microphone access to search with voice